EVO All Evo Model Discussion

Exhaust Tick

Thread Tools
 
Search this Thread
 
Old Apr 30, 2015 | 02:39 PM
  #1  
Tony_N's Avatar
Tony_N
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2013
Posts: 1,216
Likes: 286
From: Buford, GA
Default Exhaust Tick

Ok guys...I installed a set of Rush Racing 6020ST-175 pipes on my '91 Heritage Softail Classic back in January. There's a tick coming from the exhaust at idle that seems to be coming from the top pipe. I pulled the pipe to make sure there was nothing loose inside the pipe that could cause a rattle. Still have the tick. Any ideas?




Sorry...the second video is a little shaky.



Thanks,
Tony


 
Reply
Old Apr 30, 2015 | 03:59 PM
  #2  
Owtlaw's Avatar
Owtlaw
Road Warrior
Joined: Oct 2011
Posts: 1,376
Likes: 36
From: Round Rock, TX
Default

Sounds fine to me.
 
Reply
Old Apr 30, 2015 | 05:48 PM
  #3  
Harleycruiser's Avatar
Harleycruiser
Outstanding HDF Member
Joined: Apr 2012
Posts: 2,938
Likes: 30
From: North Florida
Default

That sounds like a burnt valve to me, have you done a compression test, or leak down test?
 
Reply
Old Apr 30, 2015 | 05:59 PM
  #4  
D_gyver's Avatar
D_gyver
Road Master
Joined: Feb 2014
Posts: 913
Likes: 5
From: indiana
Default

its hard to tell from a video but it sounds like an exhaust leak rush pipes are known for leaking at the o2 sensor ports and at the head they have a crappy quality control department.
 
Reply
Old Apr 30, 2015 | 07:13 PM
  #5  
Tony_N's Avatar
Tony_N
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2013
Posts: 1,216
Likes: 286
From: Buford, GA
Default

Originally Posted by Harleycruiser
That sounds like a burnt valve to me, have you done a compression test, or leak down test?
Compression / leak down test was done about a year and a half ago and it was good. Still runs good, just that anoying tick when idling.

Originally Posted by D_gyver
its hard to tell from a video but it sounds like an exhaust leak rush pipes are known for leaking at the o2 sensor ports and at the head they have a crappy quality control department.
Thanks Dale...I wish I'd know about the QC before I picked them up. I replaced the gaskets when I installed the pipes with tapered mesh gaskets. Also used Never Seize on the o2 sensor plugs. I did pick up a new set of HD tapered 65324-83B gaskets this afternoon. They're still tapered, but harder than the mesh gaskets. I'll see if I can find a leak...quit smoking 11 years ago, otherwise I'd use a cig...but don't need to get the temptation again.

Tony
 
Reply
Old Apr 30, 2015 | 07:16 PM
  #6  
Harleycruiser's Avatar
Harleycruiser
Outstanding HDF Member
Joined: Apr 2012
Posts: 2,938
Likes: 30
From: North Florida
Default

Originally Posted by Tony_N
Compression / leak down test was done about a year and a half ago and it was good. Still runs good, just that anoying tick when idling.



Thanks Dale...I wish I'd know about the QC before I picked them up. I replaced the gaskets when I installed the pipes with tapered mesh gaskets. Also used Never Seize on the o2 sensor plugs. I did pick up a new set of HD tapered 65324-83B gaskets this afternoon. They're still tapered, but harder than the mesh gaskets. I'll see if I can find a leak...quit smoking 11 years ago, otherwise I'd use a cig...but don't need to get the temptation again.

Tony
When did the tick start?
 
Reply
Old Apr 30, 2015 | 07:31 PM
  #7  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,093
Likes: 7,622
From: Poolville
Default

Take the rear pipe off and look for a carbon trace. As loud as that leak is you should see something and just for the hell of it do a comp and leak down test. Its definitely in the rear cylinder or exhaust.
 

Last edited by 98hotrodfatboy; Apr 30, 2015 at 07:33 PM.
Reply
Old Apr 30, 2015 | 07:33 PM
  #8  
Tony_N's Avatar
Tony_N
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2013
Posts: 1,216
Likes: 286
From: Buford, GA
Default

Originally Posted by Harleycruiser
When did the tick start?
The tick started about a month after I changed the pipes, so sometime in February. I did re-torque the exhaust flanges. From what I can tell, it only does it at idle though. It sounds like the tick is coming from the top pipe. In the second video, the upper exhaust pipe without the heat shield on it would not allow me to hold my hand over it…it would force my hand out. The bottom pipe still had the heat shield on it and is not air tight like the actual exhaust pipe, there’s a gap around where the pipe goes into it and the cutout on the back.
 

Last edited by Tony_N; Apr 30, 2015 at 07:35 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 30, 2015 | 07:37 PM
  #9  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,093
Likes: 7,622
From: Poolville
Default

Actually by the video it sounds as if your getting it at higher rpm's as well. When you put the pipes on did you re-jet the carb? For now Pull the plugs and post a pic. It will tell a lot.. Just let us know which one was the rear....Thanx....
 
Reply
Old Apr 30, 2015 | 07:53 PM
  #10  
Tony_N's Avatar
Tony_N
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2013
Posts: 1,216
Likes: 286
From: Buford, GA
Default

Originally Posted by 98hotrodfatboy
Take the rear pipe off and look for a carbon trace. As loud as that leak is you should see something and just for the hell of it do a comp and leak down test. Its definitely in the rear cylinder or exhaust.
I don't have the equipment to do a compression / leak down test, I'll have to get my indy to do that.

Originally Posted by 98hotrodfatboy
Actually by the video it sounds as if your getting it at higher rpm's as well. When you put the pipes on did you re-jet the carb? For now Pull the plugs and post a pic. It will tell a lot.. Just let us know which one was the rear....Thanx....
I'll pull the plugs in the morning after I get off work and get a little rest. The carb was re-jetted when I changed the air cleaner out and I have checked the plugs in the past to make sure they aren't white. I'll check in the am to see what jets are in it. From memory I think it's 45/185 with a CVP needle.
 
Reply



All times are GMT -5. The time now is 04:29 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE