EVO All Evo Model Discussion

Evo base gaskets

Thread Tools
 
Search this Thread
 
Old Jul 2, 2017 | 09:08 PM
  #1  
Harleypilot63's Avatar
Harleypilot63
Thread Starter
|
2nd Gear
Joined: Jul 2017
Posts: 6
Likes: 0
From: Idaho
Default Evo base gaskets

Okay, I know this horse has been kicked a few times but I'd appreciate going through it again...
The rear base gasket is leaking on my '93 FLHTC (again). In the late 90's I had the Harley shop change them for leaks and at the time I recall the tech telling me that the new gaskets were far better than the original (stock) gaskets. My take on it was that, due to the way they are constructed, if they started leaking again there would be no real risk of them blowing out. He said the original paper gaskets could fail and blow out causing significant issues but the new one's are reinforced in a way that, even if they do leak, they won't fail.
Does that sound right? Fact is, I'm not in a good position to swap out the gasket at the moment but could and would if it needs to be done now. Otherwise I'll wait till winter. I don't mind wiping up a little oil after a ride and I don't see any gasket pooching out around the base (like I did with the original gaskets) so I'm inclined to "fly it and watch it."
Any thoughts? Thanks!
 
Reply
Old Jul 2, 2017 | 09:17 PM
  #2  
Owtlaw's Avatar
Owtlaw
Road Warrior
Joined: Oct 2011
Posts: 1,376
Likes: 36
From: Round Rock, TX
Default

Significant issues? I doubt it. Wipe up the oil and change it in the winter. I wouldn't worry much about it. I had one seeping for about 40k with no problems. It was a factory "upgraded" gasket as well. Use James or Cometic when you do the work, and it won't leak again.
 
Reply
Old Jul 2, 2017 | 09:24 PM
  #3  
FunGramps's Avatar
FunGramps
Banned
Joined: Apr 2017
Posts: 4,510
Likes: 1,545
From: someplace
Default

I looked at a used Ultra, only about 4 years old with 250, yes 250 miles on it at a Honda dealership on consignment. Looking closely, there was very mild weeping, not leaking or dripping in the same area you describe. Sometimes I think the synthetics creep through...but I'm no wrench. I have the same thing on my 2000 WG with 5200 miles...no dripping at all, just a very minimal weep and no gasket bulge.
 
Reply
Old Jul 2, 2017 | 09:37 PM
  #4  
NORTY FLATZ's Avatar
NORTY FLATZ
Seasoned HDF Member
Photogenic
Shutterbug
Liked
Joined: Jan 2015
Posts: 15,990
Likes: 7,111
From: Sandy Eggo's North County
Default

Welcome to the site.

(FREE POST!)
 
Reply
Old Jul 3, 2017 | 06:26 AM
  #5  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Your tech told you right. I've owned my 1990 Glide from new and that did much the same as yours. I had the bike stroked some years later and rebuilt with aftermarket gaskets and it didn't leak again. As with many things in life, even gaskets don't stand still and if you use a current set you should be fine.
 
Reply
Old Jul 3, 2017 | 10:41 AM
  #6  
daven9113's Avatar
daven9113
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 942
Likes: 323
From: Grew up in Texas, moved to AZ
Default

I did the base gasket on my Evo approx. 50K miles ago, and the rear cylinder (primary side) is weeping again. That is the area where the leak happens most because of the return passage. Next time, I will use a combination of James gasket and the Hayden oil fix. There are several options or combination for this fix:

1. Use good base gasket
2. Machine surface flat and use good base gasket
3. Use Hayden oil fix or Pigtail type (both do same thing) and good gasket

Until you have the funds or time to do this, you can apply a small amount of flowable silicone just to bandaid the oil seep/leak. Doesn't hurt to run it with this for quite a while. Just one area of weakness on the Evo, that was addressed and fixed on Twin Cams.

 
Reply
Old Jul 3, 2017 | 11:23 AM
  #7  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

It doesn't become important until it starts pouring out, a seep doesn't count.

A friend of mine let his seep for about 8 years before he blew a head gasket then we went in and changed to Cometic gaskets, SLS (single layer steel) base gaskets and MLS (multi layer steel) head gaskets and it sealed right up.

Just make sure you get the right size gaskets for your motor.
 
Reply
Old Jul 3, 2017 | 04:03 PM
  #8  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,332
Likes: 3,873
From: Upstate New York
Default

Originally Posted by daven9113
I did the base gasket on my Evo approx. 50K miles ago, and the rear cylinder (primary side) is weeping again. That is the area where the leak happens most because of the return passage. Next time, I will use a combination of James gasket and the Hayden oil fix. There are several options or combination for this fix:

1. Use good base gasket
2. Machine surface flat and use good base gasket
3. Use Hayden oil fix or Pigtail type (both do same thing) and good gasket

Until you have the funds or time to do this, you can apply a small amount of flowable silicone just to bandaid the oil seep/leak. Doesn't hurt to run it with this for quite a while. Just one area of weakness on the Evo, that was addressed and fixed on Twin Cams.

As I've pointed out, you can also use that stuff to did a leaking stator plug.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
2ndgenmarine
Sportster Models
16
Mar 27, 2020 04:09 AM
johnod
EVO
16
Jan 10, 2016 09:03 AM
SixSixRider
General Topics/Tech Tips
14
Feb 26, 2015 08:03 PM
Shackleford
Sportster Models
4
Nov 5, 2012 01:03 AM
BiggestDawg
Touring Models
7
Feb 25, 2008 04:41 PM




All times are GMT -5. The time now is 12:58 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE