EVO All Evo Model Discussion

Rocker box bolt kind of gnarly....

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Old Feb 26, 2019 | 03:47 AM
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Default Rocker box bolt kind of gnarly....






So with the ups truck bringing parts daily, I figured I better get tearing into the engine last night. Posting from my phone before work, cross fingers the pics work. Without getting too long winded, I followed the fsm to the tee and, with no pressure on the valve springs, removed the bolts that hold the rocker shafts in place. The intake bolt brought aluminum with it and the shoulder has wear. Ran a tap down the head, I think I'm going to be fine after a good cleaning, just wondering if anyone's seen this before. There's also a pic of the bolt holding the exhaust rocker. This is the front head fwiw. Thanks for any input!
 
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Old Feb 26, 2019 | 04:40 AM
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Defect in the bolt?
You may want to look into using these, https://www.rockout.biz/
 
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Old Feb 26, 2019 | 05:54 AM
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Check your rocker shaft for excessive play in the rocker cover. What happened was it slitghly rotated locking the bolt in the cover. Rocker Lockers could help.. Check you're tolerances to the FSM.
 
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Old Feb 26, 2019 | 06:36 AM
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Thanks, I will check tolerances when I get things cleaned up!
 
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Old Feb 26, 2019 | 07:04 AM
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That bolt looks like the the rocker box was pushed up against it when tightened down..... notice the spiral pattern from turning on removal. Not uncommon as there is nothing to center/line things up on a stock setup. Rockout inserts will cure that, ensuring the bolt is centered in the hole. You also get the benefit of locking the rocker shaft in place preventing the dreaded top end tapping noise

John @ Rockout

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For ROCKOUT information & purchasing please click HERE For all Twin Cams and Evo Big Twins & Sportsters
 
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NO, they DON'T all do that!
ROCKOUT rocker shaft inserts... make the tapping STOP! From the guy that FOUND and CURED the problem NO ONE ELSE COULD, thank you for your support!
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Old Feb 26, 2019 | 08:06 AM
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Originally Posted by ROCKOUT Rocker Products
That bolt looks like the the rocker box was pushed up against it when tightened down..... notice the spiral pattern from turning on removal.
I agree... Sort of, Looks like the Pushrods were in and holding valve open during disassembly, not assembly... I hope.
 

Last edited by Racepres; Feb 26, 2019 at 08:09 AM.
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Old Feb 26, 2019 | 08:56 AM
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I double checked with the help of a buddy that both valves were indeed closed before I removed any hardware. Pushrods could easily be spun with thumb and forefinger.
 
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Old Feb 27, 2019 | 09:48 AM
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Perhaps someone else, at some other time was in there then!!!
 
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