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Spark Plug Thread Repair

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Old Dec 14, 2019 | 11:49 AM
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Default Spark Plug Thread Repair

I generally avoid opinion threads but running into something I've no experience doing. Of all the things I've done over the years, putting new threads in for a spark plug isn't one of them. I've got one that will torque, but I hold my breath every time. It's just really sloppy all the way to the seat.

I'll have the head off and may do the other one on-engine later. I'm not concerned about doing it, just wondering if I should spend the 175.00 for a Time-Sert kit or are there any of the less expensive versions anyone has used with satisfaction.

Thanks

 
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Old Dec 14, 2019 | 01:14 PM
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$175 sounds really high. I have had good luck with kits that cost under $50. I do not recommend making the repair on-engine.
 
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Old Dec 14, 2019 | 04:01 PM
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Have you asked around for a local indy to do it? Thread repairs for someone with the correct tools is pretty straight-forward, but the tools can be expensive to buy, especially for a one-off job.
 
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Old Dec 14, 2019 | 04:33 PM
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Originally Posted by grbrown
Have you asked around for a local indy to do it? Thread repairs for someone with the correct tools is pretty straight-forward, but the tools can be expensive to buy, especially for a one-off job.
Hi Graham.
The only way you can get ANY head work done within hundreds of miles from here is if you agree to a full port/polish, deck, bigger valves and blah blah blah. I have name for those types of folks, I'll keep it to myself.
I do all my own work - boring, cases, flywheels, oil pumps, basic head work etc. I just wondered what anyone on here may have used with good results. I think Scott uses heli-coil I read a while back. I see lots of inexpensive kits but am concerned about brand/quality of the actual inserts for the sparking plug threads.

Good to hear from you. yeah, I'm still trying to learn to speak correct english
 
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Old Dec 14, 2019 | 04:52 PM
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Hi t, I can actually walk to my local indy (although it is a bit far!) and he has many repair tools such as helicoils! Sorry to learn you are not so lucky. The only thread repairs I have ever used have been helicoils, but never for spark plug threads. They are widely used in aerospace, but should be fine!
 
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Old Dec 14, 2019 | 05:57 PM
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What about shipping the head off to have the hole welded up and rebore/retapped?

I have a 92cc Stihl chainsaw that has a helicoil in the spark plug hole. Been holding up well for 15 years.

Used an off brand copy of the timesert on a triumph engine plug hole that held up well also. The whole kit tap and insert was 30 bucks 20 years ago. No problems with that one either. YD
 
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Old Dec 14, 2019 | 07:34 PM
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I've got a Ford with a Titan engine. Blew 2 separate plugs right out of the block.
There's a repair kit that threads a larger hole and you thread in an insert. Kind of like the Heli Coil.
I bought it a NAPA Auto Parts
 
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Old Dec 15, 2019 | 07:32 AM
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First thing that came to my mind was the Heli Coil
Most recently used on my handlebar risers
Can’t beat stainless.
 
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Old Dec 15, 2019 | 10:04 AM
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Default Helicoil

I’ve used Helicoil many times when I owned Nortons and Triumphs in the 70”.

I also had to repair sparkplug threads.
One of the bikes were a ’70 Commando with high compression pistons and a 4S cam.

That engine is still running strong with the insertion repair threads in the head.

I bought a kit with a set of different sizes of drillbits and repair threads and a tool.

Had good use of that kit for many years.
 
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Old Dec 15, 2019 | 10:09 AM
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No Timeserts for me... too pricey!!!
Fastenall has same ****... less money, and No Special taps etc required...I have had poor luck with Helicoils in Spark plug holes...
https://www.fastenal.com/products/details/0123172
even short reach for old Shovels!!!
https://www.fastenal.com/products/details/0246534
 

Last edited by Racepres; Dec 15, 2019 at 10:15 AM.
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