EVO All Evo Model Discussion

Fork Cap Removal

Thread Tools
 
Search this Thread
 
Old Dec 23, 2019 | 04:17 PM
  #21  
flhchaz's Avatar
flhchaz
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 3,130
Likes: 1,767
From: In The Woods, PA
Default

On my 1997, I had to take them to an indy to get them apart. There was no way i was going to be able to get it done without destroying the tube. The indy has a hell of a time as well.
 
Reply
Old Dec 23, 2019 | 04:52 PM
  #22  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default

Originally Posted by joe40x
Going by your pic, I'd say move it up a bit in the triple tree and then try again. You may be pinching the tube to the threads.
I was really hoping that this was the problem, but unfortunately, no. I moved the tube up as high as it would go (and still leave me room for the wrench), but it still wouldn't budge.
 
Reply
Old Dec 23, 2019 | 04:55 PM
  #23  
drm1978's Avatar
drm1978
Thread Starter
|
Tourer
Joined: Aug 2014
Posts: 302
Likes: 49
From: Gambrill, MD
Default

Originally Posted by texashillcountry
Nothing it stays in place.
Here is the socket I was talking about
https://www.denniskirk.com/H28215.sk...ent=JIMS+2043&
Not that I'm one for giving up easily, but if I can leave that f-ing cap in place, but still replace all the sh*t that wears out, I'm thinking that should be my plan!
 
Reply
Old Dec 23, 2019 | 05:11 PM
  #24  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
Default

Originally Posted by drm1978
Not that I'm one for giving up easily, but if I can leave that f-ing cap in place, but still replace all the sh*t that wears out, I'm thinking that should be my plan!
I agree.
I don't pull that fork nut unless I'm changing springs.
 
Reply
Old Dec 23, 2019 | 06:04 PM
  #25  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,632
Likes: 3,393
From: Cental, MI
Default

Originally Posted by texashillcountry
I bought the socket that fits that nut and I put it in a vice then hit it with a rattle gun.
Usually spins right off.
I protect the sides of the tube with two halfmoon pieces of pvc pipe (1 1/4" I think).

The only thing under that cap that gets changed is a couple of plastic split rings that are 99 times out of 100 just fine.
Personally I'd just change the bushings if they need it and install a new fork seal and call it good.
You raise a good point that there is Not much to be done to the Damper internally... But... That has to be some special Socket to go on that top cap which is Round with two Flats.... Not Square nor Hex...
 
Reply
Old Dec 23, 2019 | 06:15 PM
  #26  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
Default

Originally Posted by Racepres
You raise a good point that there is Not much to be done to the Damper internally... But... That has to be some special Socket to go on that top cap which is Round with two Flats.... Not Square nor Hex...
See post 18.
 
Reply
Old Dec 23, 2019 | 07:33 PM
  #27  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,445
Likes: 7,136
From: Beyond Fucital
Default

If you think taking it off's a bitch, Wait until you have to put it back on.
 
Reply
Old Dec 23, 2019 | 09:26 PM
  #28  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,632
Likes: 3,393
From: Cental, MI
Default

Originally Posted by texashillcountry
See post 18.
Gotta admit... never seen one of them... Never needed one, but kinda cool someone offers one!!!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Dec 23, 2019 | 11:00 PM
  #29  
LQQK_OUT's Avatar
LQQK_OUT
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2006
Posts: 5,897
Likes: 1,911
From: East Coast, USA
Default

A less expensive tool.

https://www.motionpro.com/product/08-0305
 
Reply
Old Dec 23, 2019 | 11:20 PM
  #30  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,145
Likes: 51,486
From: Niles Canyon Ca.
Default

Nice tool, have to add that one to the stash.

OP, thread # 2 all the way down seated into # 3 , make sure the tube is firmly pinched up in the tree or the vise with some soft jaws then smack downward on # 2 few few good whacks with that lead hammer then try the wrench. I have used a propane torch to heat the upper part of the tube a bit on a few.
 
Reply



All times are GMT -5. The time now is 03:45 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE