EVO All Evo Model Discussion

Cross over pipe

Old Jan 3, 2022 | 04:14 PM
  #1  
country hick's Avatar
country hick
Thread Starter
|
4th Gear
Joined: Dec 2021
Posts: 8
Likes: 2
From: South Carolina
Default Cross over pipe

Had to pull my rear master cylinder off and to do this I had to pull the rear exhaust pipe off,it has stock exhaust with a crossover pipe,I noticed that the crossover pipe was closed on the inside. Is this normal and if so what's the purpose of the crossover?
Thanks
 
Reply
Old Jan 3, 2022 | 04:58 PM
  #2  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,201
Likes: 3,089
From: NW AR
Default

What bike?

No, that's not normal. Someone was playing with it.
 
Reply
Old Jan 3, 2022 | 06:48 PM
  #3  
country hick's Avatar
country hick
Thread Starter
|
4th Gear
Joined: Dec 2021
Posts: 8
Likes: 2
From: South Carolina
Default

It"s a 95 FXDWG,the pipes are stock,looks like it came like that no welds on the inside of pipe.
 
Reply
Old Jan 3, 2022 | 06:51 PM
  #4  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,623
Likes: 6,441
From: Honah Lee
Default

Welcome from North Beach, FL., USA!

Just in case you have not done both of these two important items!

Be sure to add an Avatar of your favorite shot in the USER set up for the small picture others will see in the top left corner of your post with your USER name.

And most importantly a Signature Line in your USER set up for your bike model, year, and all the letters that Harley recognizes it with that others see at the bottom.

This enables others to know your exact model if you ever ask a question or another member interested in it may ask you a question about it.


Purpose is so each cylinder shares both exhaust. This works well on a two cylinder that fires opposite of each other. One cylinder helps clear the exhaust from other cylinder.

On stock exhaust, it's just a small pipe on back side connecting the two headers. Obviously, if it's plugged, someone did it. Didn't come that way.

 

Last edited by Jackie Paper; Jan 3, 2022 at 07:03 PM.
Reply
Old Jan 3, 2022 | 07:07 PM
  #5  
country hick's Avatar
country hick
Thread Starter
|
4th Gear
Joined: Dec 2021
Posts: 8
Likes: 2
From: South Carolina
Default

The crossover pipe is plugged on the exhaust pipe for the rear cylinder. looks like it came from factory like that.
 
Reply
Old Jan 3, 2022 | 07:32 PM
  #6  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,428
Likes: 2,623
From: NC USA
Default

Probably a cup type freeze plug someone drove in to make it a "true dual." Won't hurt anything, but won't help anything either...
 

Last edited by t150vej; Jan 3, 2022 at 08:54 PM.
Reply
Old Jan 3, 2022 | 07:57 PM
  #7  
Tonebender's Avatar
Tonebender
Seasoned HDF Member
Veteran: Navy
5 Year Member
Liked
Community Favorite
Joined: Apr 2018
Posts: 7,968
Likes: 15,809
From: Florida
Default

On the early model Evo FXR like my '86 the balance pipe was not aesthetically pleasing. The crossover serves as a balancer and IMHO the bike runs better with it. Not a big difference but a difference. Later they reconfigured and hid the crossover so you could not even tell it had one. The first thing most people did on the early Evo FXR's was put on an aftermarket exhaust system that did not include a crossover. A lot of my friends went with a 2 to 1 header which also balances the pressure and they run great on the Evo or even a TC for that matter. I have never heard of one being plugged from the factory. I am interested in finding out if someone knows what's going on with your bike. I would lean towards someone altered the crossover somehow.
 
Reply
Old Jan 3, 2022 | 08:52 PM
  #8  
carlgrover's Avatar
carlgrover
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Oct 2007
Posts: 8,852
Likes: 2,494
From: Decatur, Alabama
Default

We're gonna needs some pics of this plugged crossover tube.

carl
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jan 3, 2022 | 09:17 PM
  #9  
country hick's Avatar
country hick
Thread Starter
|
4th Gear
Joined: Dec 2021
Posts: 8
Likes: 2
From: South Carolina
Default

I'll get some pics posted tommorow. Gonna see if I can get it out. It does look like a freeze plug.
 
Reply
Old Jan 4, 2022 | 03:47 PM
  #10  
tngarren's Avatar
tngarren
Stellar HDF Member
Veteran: Army
20 Year Member
Community Builder
Loved
Joined: May 2006
Posts: 2,809
Likes: 4,211
From: NC
Default

Great topic. Thank you, OP.

'20 Heritage with a hidden crossover pipe on stock exhaust. I'm trying to learn the reasoning for a cross over pipe. I'm thinking the following but do tell me where I'm wrong -

- Allows both cylinders to use both mufflers during exhaust stroke reducing noise and back pressure
- Provides a vacuum doing value overlap to salvage any exhaust from the intake value of next cylinder to fire

Several explanations I read said that a crossover pipe gives a slight increase to torque and HP at low and mid range RPM. I assume this happens due to the two benefits above?

 
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 06:41 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE