EVO All Evo Model Discussion

88 inch Evo?

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Old Mar 3, 2024 | 10:46 AM
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Default 88 inch Evo?

Anyone ever build one?

I've been looking at all the parts that I would need to build one and I'm not finding 3-5/8" bore cylinders that are stock height. Any cylinders with 3-5/8" bore are for the 96" stroker motor.
 
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Old Mar 3, 2024 | 11:07 AM
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Originally Posted by SparkyD
Anyone ever build one?

I've been looking at all the parts that I would need to build one and I'm not finding 3-5/8" bore cylinders that are stock height. Any cylinders with 3-5/8" bore are for the 96" stroker motor.
Little pricey.

https://www.ebay.com/itm/19625431190...Bk9SR6q_u9TAYw

Griz
 
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Old Mar 3, 2024 | 06:06 PM
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Originally Posted by SparkyD
Anyone ever build one?

I've been looking at all the parts that I would need to build one and I'm not finding 3-5/8" bore cylinders that are stock height. Any cylinders with 3-5/8" bore are for the 96" stroker motor.
My mate Kees is building one and has hit the same issue, Not building it as an 88 any more....
 
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Old Mar 3, 2024 | 06:29 PM
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Keep your 3.5 cylinders and stroke it. You can do a 4 5/8 stroke and get a 89” you just need the pistons.
 
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Old Mar 3, 2024 | 06:35 PM
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Originally Posted by Spanners39
My mate Kees is building one and has hit the same issue, Not building it as an 88 any more....
Tell Kees we say hi.
 
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Old Mar 3, 2024 | 07:36 PM
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3-5/8 == 4 5/8 is a 96 inch but if I remember I will look for standard height jugs

we found the 89 is almost as fast and its good for twice the engine life against the 96 just so you know < heat and respracating weights are the reason
 
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Old Mar 3, 2024 | 08:57 PM
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Pretty sure 3 5/8 turns into a spigot bore which is the weak area of a Evo. Ran an a 89" for years and it was not babied, S&S flywheel in a 80" is the best bang for the buck. A company called Revolution performance has cylinders/pistons in a Nikasyl application, heard good and bads about the product.
 
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Old Mar 3, 2024 | 09:04 PM
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80-88 inches is not enough to make much of a difference.
Last time I did an Evo just went .010 over with high compression pistons and a cam with Baisley ported heads,my FXR ran like a scalded dog.
 
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Old Mar 4, 2024 | 07:57 PM
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Originally Posted by SparkyD
Anyone ever build one?

I've been looking at all the parts that I would need to build one and I'm not finding 3-5/8" bore cylinders that are stock height. Any cylinders with 3-5/8" bore are for the 96" stroker motor.
S&S did 88" evo motor's, it's what the Gilroy Indian bikes had in them. Have to look I may have a used set with heads. Believe that stock height cylinders on them, can't remember off hand. WIth these they were primarily designed for Indian at the time and few other brand kit bikes that were going round earky 2k year. I know they changed that design later to what they offer now and those use a shorter jug for some reason

https://www.sscycle.com/products/88-...rinkle-finish/

 
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Old Mar 4, 2024 | 08:17 PM
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89” 4 5/8 stroke IS worth doing over just high compression pistons. I never liked boring the spickets on stock EVO cases.. the swept volume responds really well to low duration high lift cams. In a light bike, I’d shoot for 10.5:1, something in the 260 range for duration, 590-615 lift for a cam. Heads put your money in really good valve job, good rockers and set up with good springs just right for the cam. Maybe a quick clean up in the ports but don’t sink baisley or megaflo money into them. I’d guess with good tuning your in the 101-105 hp, 110 ft lbs.

If it’s a heavy bike go 9.7ish:1. Go with about 575-590 lift 25- duration.. probably 100ish ft lbs of torque 90-100hp. In a light softail that’s a mid to high 11 second bike.
 
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