EVO All Evo Model Discussion

Throw out bearing

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Old Jun 2, 2025 | 01:58 PM
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Default Throw out bearing

Anyone have link to replace throwout bearing for my 85 flht.
can’t seen to find in the service manual
thanks
 
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Old Jun 2, 2025 | 02:59 PM
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Originally Posted by jimkav
Anyone have link to replace throwout bearing for my 85 flht.
can’t seen to find in the service manual
thanks
It's in the manual. Under the right side cover where the clutch cable arm connects.
 

Last edited by Max Headflow; Jun 2, 2025 at 03:54 PM.
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Old Jun 2, 2025 | 03:07 PM
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Its a thrust bearing sistered between two races (10-9-10) on the other side of the trans rod that goes through the trans via 7 outward on brake pedal side of the trans through channel for push rod.


https://www.jpcycles.com/product/eas...ku_id=10234688


https://partsfinder.onlinemicrofiche...ydavidsonmc/59

So this,


And need to pull the trans cover 67 off the brake pedal side of trans, to get to it and it side of the clutch push rod.
 

Last edited by Dano523; Jun 2, 2025 at 03:12 PM.
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Old Jun 2, 2025 | 03:55 PM
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Use a MADE IN USA product. Might be a little tough to find but worth the effort and you will find one.
 
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Old Jun 2, 2025 | 03:55 PM
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I made a mistake above.. It's where the clutch arm connects. Under that cover.
 
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Old Jun 3, 2025 | 07:13 AM
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Did someone say “ ‘85 throw out bearing..?? 🤪
I’ve replaced a couple on my ‘85 FXRS over the 40 years I’ve been riding her. Coupla things come to mind that might be useful to anyone dealing with this issue.
In no particular order:
1. Before you get back on the road make sure you have at least 1/16” ( I like a little more but that’s what the book I have says) gap between the clutch handle and the bracket. Long time ago I had some work done by an independent shop near me. When I picked the bike up everything was fine with the work BUT… the clutch had been adjusted by the tech and there was no “ free play “ in the handle. I knew better, but didn’t correct it immediately. 50 miles ( or so…) later, I was in a Walmart parking lot replacing the throw out bearing..😡.
I carry the necessary parts and tools in my saddle bags. Easily enough done on the side of the road, albeit a little messy. 😁
2. While you’re in there, carefully inspect the right side pushrod end. May need to be replaced. I also recommend replacing the thrust washers whenever replacing the bearing. I’ve seen a failure of the throw out bearing result in the entire assembly ( bearing, thrust washers and pushrod end ) being essentially welded together..🙁.
3. Carefully inspect the “ Clutch release finger“. I carry one of those as well. When one fails… it’s a very doable roadside fix… IF you have the part.😁
As you might imagine… there’s a story behind that last sentence. An EXPENSIVE story that started in Bum Fk South Carolina, 250 miles from home at 10:00 o’clock on a Sunday night.
All part of the adventure..😊
 
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Old Jun 3, 2025 | 10:35 AM
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Yes, parts I keep in the bag, the release finger, the release finger shaft (they break too), the throw out bearing and washers. I haven't kept a pushrod end, small enough, maybe I'll add one. Yes, freeplay at the handle is primo. It will rattle at stoplights but piece of mind that little bearing isn't working overtime.
 
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Old Jun 3, 2025 | 01:37 PM
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To add to the above posts,
Keep in mind that as the clutch wears, the free gap will shrink,
So when doing oil changes.into the primary for any reason, good time to go and check the free play each time.

Hence thrust bearing as side harden race washers are an item what will wear out in time, but that will be compound when there is not free gap and the bearing is kept under load at all times instead.

As for new thrust bearing and side hardened race washers, either USA or Japan bearing is fine, but the problem with bearing on say eBay or Amazon, may not be getting a real Japan or USA bearing, but counterfeit out of china/worse isntead.

So since getting to thrust bearing is an ordeal, may just want to go NOS OEM instead,
 
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