EVO All Evo Model Discussion

Help needed - FXRS hop-up

Thread Tools
 
Search this Thread
 
Old Sep 18, 2007 | 02:36 PM
  #1  
PDQHOG's Avatar
PDQHOG
Thread Starter
|
1st Gear
Joined: Jun 2007
Posts: 5
Likes: 0
From:
Default Help needed - FXRS hop-up

Gents, I'm new to forum and also new to the '90 FXRS I just bought. I'm familiar with TC's but not EVO's and amlooking forwardto building up this one. I'm in the process of a tear down right now and would like to hear from you FXR guys as to what changesyou would recommend to build a strong running street bike?I'm currently planning on changing tosingle fire ignition, some type of cam (?) and a little bump in compression. I know nothing of the quirks (they all have 'em right?) with this bike so anysuggestions would be greatly appreciated.
 
Reply
Old Sep 28, 2007 | 07:05 PM
  #2  
Sandhog's Avatar
Sandhog
Road Warrior
Joined: Apr 2006
Posts: 1,456
Likes: 16
Default RE: Help needed - FXRS hop-up

OK its been a while since I did mine but here goes.
For a cam,try to stick with Andrews products.I have an EV3 in mine and its been flawless since the install.Im sure they have more up to date grinds now that may be better.The quality is a+
Single fire ignition I couldnt comment on,but Ive always ran the regular dual fire without troublesas have many here.Justusetop of the line stuff and youll do fine.
Carb,well Mikuni or Screaming Eagle's are both great choices.Ive seen people run from 40's to 45's,and once ya gettem jetted they are trouble free.
Pipes,if your after performance,try a 2 into 1 setup.I have Supertrapp SS on mine and they are great.
 
Reply
Old Oct 3, 2007 | 06:14 PM
  #3  
lowglide88's Avatar
lowglide88
Cruiser
Joined: Apr 2006
Posts: 116
Likes: 3
From: pennsylvania
Default RE: Help needed - FXRS hop-up

I would also suggest an Andrews cam, EV-27 is a good choice if you're going with the stock heads, a set of 10:1 pistons from Wiseco,a two into one exhaust is best choice for performance,but if you don't like the look(I personally don't) maybe Hooker step-tuned pipes or Vance/Hines will work good also.I have an 88' FXRS I put S&S hot set up kit(heads,matched pistons,cam and carb)but I'm runnin' 1 3/4 drags..(losin alittle power..luv the sound though) I'm happy with it...depends on how much you wanna spend..I think the hot set up is up around $1600.00
 
Reply
Old Oct 28, 2007 | 11:01 PM
  #4  
nzbernie's Avatar
nzbernie
Advanced
Joined: Feb 2006
Posts: 64
Likes: 1
From: Pukekohe - New Zealand
Default RE: Help needed - FXRS hop-up

Hi i have an 88 FXRS that i have done up
Jims Crank pin and Hydrosolid lifters ,Wiesco flat top pistons and Edelbrock heads , S&S pushrods and HVHP oil pump, EV27 cam , Mikuni 42 carb and a Crane Hi4 single fire ingnitionalso had the whole lot balanced when apart goes real well
Be aware that the cases around that time where prone to cracking
It depends on what type of riding you are gonna do as what compression you end up going for mine is for general riding so i stuck to 9.5 max even at that she don't like the lower octane fuels
i hope this helps Bernie
 
Reply
Old Jan 20, 2008 | 04:08 PM
  #5  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default RE: Help needed - FXRS hop-up

ORIGINAL: nzbernie

Be aware that the cases around that time where prone to cracking
Bernie,

I have heard that before. I have a 1990 Evo and am thinking of having the cases bored out. What is the problem with these engines, poor quality or lack of metal in that area, any idea?
 
Reply
Old Jan 20, 2008 | 04:59 PM
  #6  
87customfxrs's Avatar
87customfxrs
3rd Gear
Joined: Jan 2008
Posts: 7
Likes: 0
From: Upstate NY
Default RE: Help needed - FXRS hop-up

Greetings all. I'm also new to the forum. Been reading...just not posting.

Isecond the S&S Hot Setup. Great product.My last evodynoed mid 90's. Now I have a sweet custom '87 FXRS with a 113ci that will dyno 125+hp/125+lbs-ft.

Good Luck and Best Regards.

 
Reply
Old Jan 20, 2008 | 05:35 PM
  #7  
1yrb4hd's Avatar
1yrb4hd
Banned Camp
Joined: Apr 2007
Posts: 357
Likes: 0
Default RE: Help needed - FXRS hop-up

Bullet proof....check out their 120" motor.

http://www.pm2powertrainltd.com/index.htm
 
Reply
Old Jan 20, 2008 | 05:57 PM
  #8  
big mahk's Avatar
big mahk
Novice
Joined: Nov 2007
Posts: 19
Likes: 1
Default RE: Help needed - FXRS hop-up

I agree with the S&S Hot Set Up or any of the kits where the components have been put together as a unit. My FXR4 was built by a legendary wrench up in Alaska and it runs great. 90+ hp and dead reliable. All Screamin' Eagle except the Mikuni 42 and the pipes. HD put a lot of work into trying and developing many different combinations of their SE parts and they know what works with what but your wrench has to be able to do a Vulcan Mind Meld with the Factory holy men to get that kind of knowledge. Otherwise I'd go with the kits. Less frustrations and proven results. S&S, Branch Flowmetrics, Zippers, JMS,Merch, etc. Take your pick. Don't do it piece meal unless you really know what you're doing.

I've read that the '89-early '93 Evo cases had casting and machining problems. Some developed cracks near the lifterblocks while others were porous and could even seep oil right through the cases. Having said this there are many, many strong running modified Evos of that era on the road today. What to do?....Aftermarket cases like S&S or Delkron cost about $1100(I think) if you want to bore it out or stroke it. My FXR4 is 80ci and it takes a real strong TC to even think about keeping up with it. It's a little beast! Remember your FXR is lighter by 40-80lbs than a Dyna.

Good Luck
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jan 20, 2008 | 08:52 PM
  #9  
rizzo's Avatar
rizzo
Seasoned HDF Member
Joined: Dec 2006
Posts: 8,216
Likes: 6,125
From: Black Hills
Default RE: Help needed - FXRS hop-up

Here's a link to Wood Performance. The have quite a few Evo builds with the dyno sheets ...

http://www.woodcarbs.com/dynoruns.htm

I agree with what the others wrote about picking individual parts, go with a proven configuration.
 
Reply
Old Jan 22, 2008 | 12:59 PM
  #10  
nzbernie's Avatar
nzbernie
Advanced
Joined: Feb 2006
Posts: 64
Likes: 1
From: Pukekohe - New Zealand
Default RE: Help needed - FXRS hop-up

Not too sure what the problem was but they tended to crack around the case holes the years 89-92 i think where the problem years , it feel it was due to poor casting .still a good motor though Bernie

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
vanmor
Shovelhead
7
Oct 20, 2024 09:25 AM
ElectraRoadKing
EVO
35
Jan 22, 2022 12:00 PM
SlickSoftail
Engine Mechanical Topics
10
Oct 18, 2018 09:32 AM
Half Bear
Shovelhead
8
Mar 17, 2018 03:34 PM
Blown 331
EVO
7
Dec 9, 2007 08:08 AM




All times are GMT -5. The time now is 07:30 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE