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Here's my take on this .When I had my '93 ultra, it ate a lifter wheel and trashed the motor.I had Harley do the reman deal on it to the tune of almost 4k. Now after I had time to digest this expense, I could have had a larger aftermarket motor with a longer warranty, then Harley's for about the same $$$.I then could have sold the original motor to offset the cost of the new one, and had a bigger more powerful motor for about 3k. To make an evo over 100cu in, will cost alot more then that with no warranty.,,
Another option is to look into the Revolution Performance bolt on 85" kit. I have one installed on my FXR along with ported SE heads at 10.5 to 1 and some other goodies. After nine pulls on the Dynojet she's making 98.6 HP and 95.3 # of torque and has been super reliable. I found the kit to be very cost effective and might be worth looking into as an option for what you are looking for.
lotta good stuff here. I found a dyno chart on different equipment people put on. It amazes me with a carb cam and head you can gain 20-30 HP. best kit I think I found was the Revolution Performance bolt on 85" thanks to BuddyWMC... almost 100 HP! on their dyno.
Others that have responded know more than I but if you don't already have them, here is a suggestion
to wake up your 80' evo:
EV-27
torrington bearing upgrade (needed)
new hd lifters ( needed)
ez-change adjustable chromoly pushrods (should do)
even more to make it better:
good single fire ignition
possible head work
9.5:1 pistons
If you do the work yourself and shop wisely, the cost for parts related to the cam upgrade is not too bad, guessing maybe $120 for a EV-27, torrington bearing $10, ez-change chromoly adjustable pushrods $100 stock HD "B" lifters another $100 - A few hundred more you can have a good local indy shop do it and not have any worries afterwards. Be careful though, if the estimate starts going up pretty high , keep in mind a new Ultima engine delivered to your door costs less than $4000.00
This will give you pretty good performance and you can still save up for and buy a new Ultima motor for less than $4,000. delivered from Jireh. With Ulitma , you determine how big you want to go 100-107-113-120
FYI-I went with the EV27 route described above with stock lifters adj. pushrods as well as the Torrington. On the dyno I am pulling 77HP and slightly over 85 FT of torque. I havent had her out yet(hopefully this Saturday!) so I am still not sure of gas mileage. I have heard I will lose very little.
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