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So I just picked up an HD stage 1 air cleaner for my 97 Softy and while at the dealership I asked the guy behind the service counter which jet sizes I should go with with after changing the air cleaner. His response was "none, you should be fine with the stock jets". This kind of goes against everything I've been reading here as well as the advice I've gotten from friends who owned carb'd bikes in the past. Does this sound like sound advice? I really wanted to tackle the rejet while in the process of installing the new air cleaner if it's even necessary.
It all depends on what you have in there right now. You might be able to get away with just a mixture adjustment or you might need to change both your main and slow jet. After you do the install you will have a better idea of what you need to do. If you can adjust your carb to where it runs well without it having a lean popping you might be OK. If you end up needing to re-jet it's no big deal. Come back and let us know after you get it back together and let us know how it runs. Make sure to have your bike warmed up before trying to tune your carb.
If fitting a K&N or similar filter you should increase jet size by 15-20%, I would go up on the main from whatever is in there + 10, so 175-185 for example....I use a 200 and colder plugs in mine.
Lo-speed jet I would have put a #48 in there the day I bought the bike in any case.
thanks for the replies guys! I'm going to install the air cleaner this week and adjust from there.
spanner- the jets you mentioned were exactly what a couple of my buddies suggested as well so I'll be sure to keep those on hand if needed. I found lots of great info through the search on rejetting, doesn't look too intimidating.
BTW the service guy at the dealership said to stay away from rejet "kits" he said they were junk and will typically fail in time. Any opinions on that??
A quick question, do the jets need to be changed if only changing the air intake?
I could see it if there were performance exhaust pipes on the bike as well. More air in, more air out - right.
But if the intake is changed only, would there be a need? Would there be a significant enough increase without the exhaust to warrant rejetting as well?
The intake will make a lot of difference, its a case of more air in requires bigger jets (more fuel)....pipes won't make a huge difference to jetting....unless you are going from stock mufflers...maybe add 5% for pipes.
Be aware that you may need to add a shim or two under the needle as well as the jets...the shims can be buggers to track down but many indies have a bag of them that they keep from jetting kits.
The kits are fine but require a bit more patience to get them set up....with the standard carby internals I find it easier to work out what sizes are needed.
IMHO a 48 slow jet is way big. Try a 45 and find a 46 if that's not rich enough. I ran a 48 in my built up 95" twin cam and it was still a little rich. Bigger is not always better in this case. And all bikes are different. You can't always use what your buddy with the same build uses.
Leave the main jet alone. Change the low speed jet to a #45. Use a Dynojet, Thunderslide or my favorite, the Yost power tube kit. The Yost is the simplest and I think the most efficient. Drill out the idle adjustment plug (if it isn't already) and LIGHTLY seat it, then turn it out 2 1/2 to 3 turns. You really don't need to mess with the main jet until you do cams and or headwork.
Leave the main jet alone. Change the low speed jet to a #45. Use a Dynojet, Thunderslide or my favorite, the Yost power tube kit. The Yost is the simplest and I think the most efficient. Drill out the idle adjustment plug (if it isn't already) and LIGHTLY seat it, then turn it out 2 1/2 to 3 turns. You really don't need to mess with the main jet until you do cams and or headwork.
Have to disagree on this point...before I added an EV27 I went from a 165 to a 185 just to keep up with the K&N filter. I used to run a bike shop and we always sold jets with a K&N filter....we even had a calculator to work out the correct jet sizes....you can hole a piston on a Harley with the wrong jets.
One point though...in the USA you have way different gas so we tend to jet bigger in NZ...a 50 slow and a 200 main is not uncommon....
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