EVO All Evo Model Discussion

rejet needed?

Thread Tools
 
Search this Thread
 
Old Dec 10, 2011 | 07:42 PM
  #1  
grizzwold's Avatar
grizzwold
Thread Starter
|
Tourer
Joined: Sep 2008
Posts: 257
Likes: 2
From: Jersey Shore
Default rejet needed?

So I just picked up an HD stage 1 air cleaner for my 97 Softy and while at the dealership I asked the guy behind the service counter which jet sizes I should go with with after changing the air cleaner. His response was "none, you should be fine with the stock jets". This kind of goes against everything I've been reading here as well as the advice I've gotten from friends who owned carb'd bikes in the past. Does this sound like sound advice? I really wanted to tackle the rejet while in the process of installing the new air cleaner if it's even necessary.
 
Reply
Old Dec 10, 2011 | 08:24 PM
  #2  
BLKBAGGER's Avatar
BLKBAGGER
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,450
Likes: 4
From: El Cajon Ca.
Default

It all depends on what you have in there right now. You might be able to get away with just a mixture adjustment or you might need to change both your main and slow jet. After you do the install you will have a better idea of what you need to do. If you can adjust your carb to where it runs well without it having a lean popping you might be OK. If you end up needing to re-jet it's no big deal. Come back and let us know after you get it back together and let us know how it runs. Make sure to have your bike warmed up before trying to tune your carb.
 
Reply
Old Dec 11, 2011 | 03:15 AM
  #3  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

If fitting a K&N or similar filter you should increase jet size by 15-20%, I would go up on the main from whatever is in there + 10, so 175-185 for example....I use a 200 and colder plugs in mine.

Lo-speed jet I would have put a #48 in there the day I bought the bike in any case.
 
Reply
Old Dec 11, 2011 | 09:43 AM
  #4  
grizzwold's Avatar
grizzwold
Thread Starter
|
Tourer
Joined: Sep 2008
Posts: 257
Likes: 2
From: Jersey Shore
Default

thanks for the replies guys! I'm going to install the air cleaner this week and adjust from there.

spanner- the jets you mentioned were exactly what a couple of my buddies suggested as well so I'll be sure to keep those on hand if needed. I found lots of great info through the search on rejetting, doesn't look too intimidating.

BTW the service guy at the dealership said to stay away from rejet "kits" he said they were junk and will typically fail in time. Any opinions on that??
 
Reply
Old Dec 11, 2011 | 12:18 PM
  #5  
FXD_One's Avatar
FXD_One
Cruiser
Joined: Sep 2011
Posts: 236
Likes: 0
From: Ontario, Canada
Default

A quick question, do the jets need to be changed if only changing the air intake?

I could see it if there were performance exhaust pipes on the bike as well. More air in, more air out - right.

But if the intake is changed only, would there be a need? Would there be a significant enough increase without the exhaust to warrant rejetting as well?
 
Reply
Old Dec 11, 2011 | 01:06 PM
  #6  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

The intake will make a lot of difference, its a case of more air in requires bigger jets (more fuel)....pipes won't make a huge difference to jetting....unless you are going from stock mufflers...maybe add 5% for pipes.

Be aware that you may need to add a shim or two under the needle as well as the jets...the shims can be buggers to track down but many indies have a bag of them that they keep from jetting kits.

The kits are fine but require a bit more patience to get them set up....with the standard carby internals I find it easier to work out what sizes are needed.
 
Reply
Old Dec 11, 2011 | 01:49 PM
  #7  
BLKBAGGER's Avatar
BLKBAGGER
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,450
Likes: 4
From: El Cajon Ca.
Default

IMHO a 48 slow jet is way big. Try a 45 and find a 46 if that's not rich enough. I ran a 48 in my built up 95" twin cam and it was still a little rich. Bigger is not always better in this case. And all bikes are different. You can't always use what your buddy with the same build uses.
 
Reply
Old Dec 11, 2011 | 02:32 PM
  #8  
dc1450's Avatar
dc1450
Road Master
Joined: May 2005
Posts: 1,121
Likes: 3
From: Mass.
Default

Leave the main jet alone. Change the low speed jet to a #45. Use a Dynojet, Thunderslide or my favorite, the Yost power tube kit. The Yost is the simplest and I think the most efficient. Drill out the idle adjustment plug (if it isn't already) and LIGHTLY seat it, then turn it out 2 1/2 to 3 turns. You really don't need to mess with the main jet until you do cams and or headwork.
 

Last edited by dc1450; Dec 11, 2011 at 02:40 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Dec 11, 2011 | 03:16 PM
  #9  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Originally Posted by dc1450
Leave the main jet alone. Change the low speed jet to a #45. Use a Dynojet, Thunderslide or my favorite, the Yost power tube kit. The Yost is the simplest and I think the most efficient. Drill out the idle adjustment plug (if it isn't already) and LIGHTLY seat it, then turn it out 2 1/2 to 3 turns. You really don't need to mess with the main jet until you do cams and or headwork.
Have to disagree on this point...before I added an EV27 I went from a 165 to a 185 just to keep up with the K&N filter. I used to run a bike shop and we always sold jets with a K&N filter....we even had a calculator to work out the correct jet sizes....you can hole a piston on a Harley with the wrong jets.

One point though...in the USA you have way different gas so we tend to jet bigger in NZ...a 50 slow and a 200 main is not uncommon....
 
Reply
Old Dec 11, 2011 | 03:33 PM
  #10  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

I would suggest staying away from the "tuner kits" mentioned above.

nightrider.com has a bike tech section, there are sections on tuning and modifying the CV carb.

And that's what i did for many, many happy evo miles

with modified slides, my fxr has 45 and 170 jets and the flhtc has 42 and 165 jets

mike
 

Last edited by mkguitar; Dec 11, 2011 at 03:40 PM.
Reply



All times are GMT -5. The time now is 05:10 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE