EVO All Evo Model Discussion

Burnt Wires

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Old Apr 15, 2012 | 04:39 PM
  #1  
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Default Burnt Wires

Ok so I'm 100 miles from no where in the hills of Arkansas. Suddenly My handle bars turn into a smoke bomb.
Bike dies. Now what?
So I get my knife and cut the wires going to handle bars do a little roadside engineering and jump the starter and made it back to the house. Now I have to rewire the bike (well the front half)

Never done this but it looks pretty straight forward. Wire in the bars looks like 22 or 20 awg. Should I run bigger if I can get through? Any advice would be great 1988 Evo FLH

Thanks
 

Last edited by manitouboat; Apr 15, 2012 at 05:00 PM.
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Old Apr 15, 2012 | 08:10 PM
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Where abouts in MO are you?
 
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Old Apr 15, 2012 | 09:27 PM
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Ya better make sure you know what caused the problem or you might have a 'flash-back'!!!
Just sayin........
jim
 
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Old Apr 15, 2012 | 10:36 PM
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New control kits are still available....I just replaced mine.
 
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Old Apr 16, 2012 | 06:25 AM
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Branson. Thanks, found cause......me. Found a wire that was pinched. Where did you get the kit and how much was it?
 
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Old Apr 16, 2012 | 08:23 PM
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Found it on ebay.....$36 for the switches only.
 
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Old Apr 17, 2012 | 07:28 AM
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Keep the same gauge wires. You can search the better bike catalogs and find controls with wires . As a plus you can also get them in chrome and a new front master cylinder is a pluss too!!! That way you will have stock colored wires which will make trouble shooting in the future for you or if you sell it, for the next owner.
 
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Old Apr 17, 2012 | 07:47 AM
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Found 48" handlebar wiring harness (stock colored) Ebay $19 switches are good. Looks like I will have to go the the dealer to get the vinyl sleeve to chase wires through. With a little luck should be riding next week.
 
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Old May 5, 2012 | 07:51 AM
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Default Better than ever

Wiring done, better than ever. Ran wires through frame. Found black tubing at Home Depot $10 for 15 feet. Handle bar wiring harness Ebay 19 bucks solder, shrink wrap, wire ties and various other stuff 25 bucks.

Thanks for all your help.
 
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Old May 5, 2012 | 08:15 AM
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Way to go!!!
 
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