General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Clutch or transmission problem?

Thread Tools
 
Search this Thread
 
  #1  
Old 03-27-2016, 10:29 PM
07streetbobhd's Avatar
07streetbobhd
07streetbobhd is offline
1st Gear
Thread Starter
Join Date: Jun 2015
Location: California
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Default Clutch or transmission problem?

Been trying to figure out what's going on with my bike. First of all its a 07 dyna street bob, 22k miles.

Problem- As I'm riding bike doesn't want to speed up, top speed I can get is 40mph. I'm able to shift through all gears no problem. When trying to speed up bike just redlines.

Adjust clutch cable and clutch. Transmission oil looks fine, primary oil smells burnt replaced primary oil, some metal shavings on the primary drain plug.

After adjustments and what not; took it out for a ride, rode good for about 5 min then same thing.

I'm guessing it's going to be the clutch basket?

Hopefully someone will know 😧 thanks in advance!
 
  #2  
Old 03-28-2016, 12:55 AM
OlAndrew's Avatar
OlAndrew
OlAndrew is offline
Road Captain
Join Date: Mar 2016
Location: Dewey, Arizona 86327
Posts: 600
Likes: 0
Received 231 Likes on 143 Posts
Default

that's clutch. Sounds like the adjustment didn't hold. I'd redo the adjustment procedure, making sure that the nut that holds the adjuster on the clutch is tight.

If the problem persists, probably time to take the basket apart and see if the plates area any good, or just change 'em as long as you're already greasy and ill tempered and have it all apart.
 
  #3  
Old 03-28-2016, 01:03 AM
Turbo Turtle's Avatar
Turbo Turtle
Turbo Turtle is offline
Road Warrior
Join Date: Nov 2009
Location: 501
Posts: 1,635
Received 13 Likes on 12 Posts
Default

Check the manual for absolute adjustment procedures, and try once again. Likely going to need new plates considering your out on it and how its responding to the throttle

Post what the cure was for us, please kind sir





BYOB
 
  #4  
Old 03-28-2016, 09:01 AM
FatboysFatboy96's Avatar
FatboysFatboy96
FatboysFatboy96 is offline
Seasoned HDF Member
Join Date: Nov 2015
Location: Marion NC / Lake Norman NC / Panama City Fla
Posts: 11,201
Received 32,874 Likes on 7,720 Posts
Default

Originally Posted by 07streetbobhd
Been trying to figure out what's going on with my bike. First of all its a 07 dyna street bob, 22k miles.

Problem- As I'm riding bike doesn't want to speed up, top speed I can get is 40mph. I'm able to shift through all gears no problem. When trying to speed up bike just redlines.

Adjust clutch cable and clutch. Transmission oil looks fine, primary oil smells burnt replaced primary oil, some metal shavings on the primary drain plug.

After adjustments and what not; took it out for a ride, rode good for about 5 min then same thing.

I'm guessing it's going to be the clutch basket?

Hopefully someone will know 😧 thanks in advance!
Hmmmm.... also what oil did you use in the primary? Oils with friction modifiers can make your clutch plates slip.
 
  #5  
Old 03-28-2016, 09:28 AM
07streetbobhd's Avatar
07streetbobhd
07streetbobhd is offline
1st Gear
Thread Starter
Join Date: Jun 2015
Location: California
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Default

I'll check what you guys mentioned and post what I find thank you!
 
  #6  
Old 03-28-2016, 09:31 AM
07streetbobhd's Avatar
07streetbobhd
07streetbobhd is offline
1st Gear
Thread Starter
Join Date: Jun 2015
Location: California
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by FatboysFatboy96
Hmmmm.... also what oil did you use in the primary? Oils with friction modifiers can make your clutch plates slip.
I've been using redline vtwin primary oil some good stuff
 
  #7  
Old 03-28-2016, 11:44 AM
dribble's Avatar
dribble
dribble is offline
Grand HDF Member
Join Date: Nov 2012
Location: Here and now
Posts: 3,749
Received 457 Likes on 248 Posts
Default

Nothing wrong with the tranny. Clutch should not be bad at 22K mikes. I would recheck adjustment and make sure it's right. if it is pull the clutch and look at the plates.
 
  #8  
Old 03-28-2016, 11:57 AM
1004ron's Avatar
1004ron
1004ron is offline
Road Warrior
Join Date: Jun 2013
Location: Louisville, KY
Posts: 1,781
Received 46 Likes on 41 Posts
Default

Sounds like a clutch cable or clutch adjuster screw is set too tight.

Can you feel play in the clutch lever?
 
Attached Files
File Type: pdf
Service Manual 99482-08 (1).pdf (97.8 KB, 335 views)
  #9  
Old 03-28-2016, 12:54 PM
JustOneDean's Avatar
JustOneDean
JustOneDean is offline
Road Warrior
Join Date: Jun 2012
Location: Phoenix
Posts: 1,832
Received 67 Likes on 49 Posts
Default

Your clutch is slipping. When you adjust the clutch, make sure you're not tightening the screw so it's snug - that'll make it slip. You want to run it in until you just feel a little bit of resistance, back it off a tad, and lock it in place there. Use an offset wrench to tighten the locknut while you use an allen wrench to hold the screw in place.
 
  #10  
Old 03-28-2016, 05:11 PM
2AMGuy's Avatar
2AMGuy
2AMGuy is offline
Seasoned HDF Member
Join Date: Apr 2012
Location: Michigan
Posts: 8,958
Received 2,491 Likes on 1,603 Posts
Default

I put nearly 40,000 mile son the original clutch in my 2000 Ultra with many of these miles in the Rocky Mts. and a trip to Alaska.


I had a new 6-spd tranny installed and the first clutch only lasted about 13,000 miles. The dealer installed a new clutch and that one lasted only about 11,000 miles.


The dealer then installed a THIRD clutch and even it would "slip" under moderate-to-heavy acceleration.


The installed a new clutch basket, still had the same issue.


Finally, they installed a new "gear set" in the tranny and that fixed the problem. I still have no idea how that could have caused the clutch to "slip".
 


Quick Reply: Clutch or transmission problem?



All times are GMT -5. The time now is 06:16 PM.