General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Problematic Fuel Injections pre-2002?

Thread Tools
 
Search this Thread
 
Old Mar 26, 2008 | 05:38 PM
  #1  
kevdog's Avatar
kevdog
Thread Starter
|
Road Captain
Joined: Jun 2006
Posts: 529
Likes: 2
From: Watertown, MA
Default Problematic Fuel Injections pre-2002?

Someone just told me that the Fuel Injection systems in pre-2002 bikes were problematic and should be avoided. I guess in 2002 they changed manufacturers or systems. Anyone know anything about this?
 
Old Mar 26, 2008 | 06:35 PM
  #2  
Bill03E's Avatar
Bill03E
Outstanding HDF Member
Joined: Dec 2007
Posts: 2,403
Likes: 20
From: Indy
Default RE: Problematic Fuel Injections pre-2002?

In 02 they went to the delco system,the old system it ok,but they seem to always have a problem.
 
Old Mar 26, 2008 | 06:59 PM
  #3  
seniorsuperglideE8's Avatar
seniorsuperglideE8
Supporter
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jan 2007
Posts: 15,788
Likes: 5,625
From: along the shore of Mishigami
Supporter
Default RE: Problematic Fuel Injections pre-2002?


The older Magnetti-Marelli was a dual port setup that basically operated on engine rpm and throttle position, Then the MOCO went to the Delphi injectors, these injectors received multiple inputs to match the fuel flow to the engines needs.
 
Old Mar 26, 2008 | 09:47 PM
  #4  
jammerx's Avatar
jammerx
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 2,052
Likes: 342
From: Virginia Beach
Default RE: Problematic Fuel Injections pre-2002?

I havent had any problem with mine, but any changes your are pretty much stuck with a power commander or with a Zippers or S&S solution. I havent made anychanges.
 
Old Mar 26, 2008 | 09:53 PM
  #5  
KBFXDLI's Avatar
KBFXDLI
Big Kahuna HDF Member
Joined: Feb 2006
Posts: 23,881
Likes: 34
From: USA
Default RE: Problematic Fuel Injections pre-2002?

True, in 2002 they went with the Delphi ECM. Better setup and easier to tune.
 
Old Mar 26, 2008 | 10:22 PM
  #6  
Paniolo's Avatar
Paniolo
Outstanding HDF Member
Joined: Apr 2005
Posts: 2,106
Likes: 12
From: SoCal
Default RE: Problematic Fuel Injections pre-2002?

ORIGINAL: jammerx

I havent had any problem with mine, but any changes your are pretty much stuck with a power commander or with a Zippers or S&S solution. I havent made anychanges.
That's pretty much it. Keep it stock, and you should be okay. Build it up like me, and you'll need to make some changes. There is an SERT made for the Magnetti-Marelli, and it works pretty good. However the best thing I did, and the most expensive by the way, was change over to the Zippers Thunder-Max with closed loop autotune.Once you do that, you are running a Zippers Delphi version.
 
Old Mar 26, 2008 | 10:28 PM
  #7  
kevdog's Avatar
kevdog
Thread Starter
|
Road Captain
Joined: Jun 2006
Posts: 529
Likes: 2
From: Watertown, MA
Default RE: Problematic Fuel Injections pre-2002?

My bike is a 99 RK Classic with a big bore kit and PCIII,bought the bike this way. It was running like crap, wouldn't idle well or start well. Brought it to the shop and after researching the issue he said he had to replace one of the sensors and replaced another one as a precaution. It was then that he told me to avoid pre 2002 models since the FI was more problematic.
 
Old Mar 26, 2008 | 11:05 PM
  #8  
im's Avatar
im
Seasoned HDF Member
Joined: Feb 2007
Posts: 6,086
Likes: 1,128
From:
Default RE: Problematic Fuel Injections pre-2002?

no issues 1998 to report
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GWinkleman
Sportster Models
8
Jan 3, 2012 06:29 PM
kennyjohn
Touring Models
24
Jun 15, 2010 05:14 PM
bigmack
Touring Models
2
Jun 23, 2007 12:33 AM
FreedmRider
Product Reviews
6
Jan 22, 2006 08:57 PM
HDF Tech
Ignition/Tuner/ECM/Fuel Injection
0
Jun 29, 2005 11:17 AM




All times are GMT -5. The time now is 11:29 PM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE