General Topics/Tech Tips Discussion on break in periods, rider comfort, seats and pad suggestions. Tech tips as they become available will be posted here.

Do I need a cooler?

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Old Feb 13, 2023 | 08:58 AM
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Default Do I need a cooler?

I have a Dyna 2006 which I am rebuilding this winter. It will, upon the Andrews 26 it received last winter, get a big bore. The cylinders, which are at a machine shop here in Stockholm, Sweden, are to be bored to 3.938” (98 ci).

I plan to follow the S&S recommendations of having a big fan on the engine during the upstart process.

But my question is: Will the bike, after the big bore is installed, be more prone to overheating than before? If so, should I install a fan or an oil cooler?

I guess many of you have bored your Twin Cam 88 either to 95” or 98”. What is your experience? Did your bike get hotter?

In my case I do not want to push the compression too hard and I have calculated it to become 1:9.6 static and 1:9.0 calculated.

Thanks in advance for sharing your knowledge.

Best Regards
Oak Mountain Rider
 

Last edited by OakMountainRider; Feb 13, 2023 at 09:01 AM.
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Old Feb 13, 2023 | 09:08 AM
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Not "required" especially given your mild climate

I went from 88" to 98" no discernable change in heat

I did add a Jagg cooler with manual valve for summer just because I could
 
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Old Feb 13, 2023 | 09:29 AM
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You'll be fine without one. But it does not hurt to add one.

You would see a benefit though; an oil cooler will help keep the oil temps cooler and more stable thus providing a little more and more consistent performance in hotter temperatures and on longer and harder runs.

I've got a 103 with cams and tuned and it has basically the same amount of cooling capacity as your 88" and it doesn't have any heat problems other than the performance degradation on very hot days is notable, but that's a given with any air cooled engine and did just the same when bone stock. I have a Jagg oil cooler I will be putting on it before summer hits again, to help stave off the performance degradation on hot days.
 

Last edited by 2500hdon37s; Feb 13, 2023 at 09:35 AM.
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Old Feb 13, 2023 | 10:06 AM
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Originally Posted by 2500hdon37s
You'll be fine without one. But it does not hurt to add one.

You would see a benefit though; an oil cooler will help keep the oil temps cooler and more stable thus providing a little more and more consistent performance in hotter temperatures and on longer and harder runs.

I've got a 103 with cams and tuned and it has basically the same amount of cooling capacity as your 88" and it doesn't have any heat problems other than the performance degradation on very hot days is notable, but that's a given with any air cooled engine and did just the same when bone stock. I have a Jagg oil cooler I will be putting on it before summer hits again, to help stave off the performance degradation on hot days.
Thanks for your answer. I had the same problem with less performance when engine got hot, especially at hot weather. What really helped was a new cam plate and oil pump. I also replaced the lifters. Even though a very slight lack in performance may remain when weather is very hot, the difference for the better was huge when replacing the stuff mentioned.


 
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Old Feb 13, 2023 | 10:18 AM
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Do you know how hot the oil is getting? The answer to that is the answer to your question.
 
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Old Feb 13, 2023 | 12:48 PM
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No, I have never measured the oil temperature, as I have not found a good temperature oil stick for my bike. But I can supervise the engine temperature when having Power Vision on.

My question was to those who have bored their cylinders from 88 ci to 98 ci if they have noticed any difference in heat. (Has it gone up or down after the big bore?) I am, in the process of installing the big bore this winter, trying to decide wether I should order a cooling system or not.

Of course I am specially concerned about controlling the heat developement during the break in period.
 

Last edited by OakMountainRider; Feb 13, 2023 at 04:16 PM.
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Old Feb 13, 2023 | 01:06 PM
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Originally Posted by eighteight
Not "required" especially given your mild climate

I went from 88" to 98" no discernable change in heat

I did add a Jagg cooler with manual valve for summer just because I could
Thanks, that was good to know.
 
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Old Feb 14, 2023 | 03:14 AM
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Of course I am specially concerned about controlling the heat development during the break in period.
Well don't rag it or race it and ensure the mixture is set right and not lean and it shouldn't overheat. You can also do some short runs and switch off whilst monitoring the head temperature. See what it is now as an indicator.
 
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Old Feb 14, 2023 | 08:37 AM
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Originally Posted by Andy from Sandy
Well don't rag it or race it and ensure the mixture is set right and not lean and it shouldn't overheat. You can also do some short runs and switch off whilst monitoring the head temperature. See what it is now as an indicator.
Yes, that’s a good advice. I can have the PV on during the break in and monitor the head temperature. Also I can monitor the AFR to see it’s not running too lean. I have a quite good tune received from Dynojet made for my cam. Dynojet says I only have to change the displacement figure from 88 ci to 98 ci and then reload the tune in the ECM.
 

Last edited by OakMountainRider; Feb 14, 2023 at 08:45 AM.
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Old Feb 14, 2023 | 09:16 AM
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My view is that any air cooled bike can benefit from an external oil cooler with a thermostat. On my bone stock 2008 Heritage Softail it lowered the oil temp from 270 F to 250 F under the same high heat conditions. That may not sound like much but it is a significant reduction. On my old 98 Electra Glide, I managed to find a brand new old stock HD factory oil cooler for a good price, so I installed it this winter.

The climate I live in is similar to yours and it is my opinion that you should install one, just make sure it has a thermostat. That way the oil temps won't get too low when its cold. You've gone to all that work and your engine will thank you.
 
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