General Topics/Tech Tips Discussion on break in periods, rider comfort, seats and pad suggestions. Tech tips as they become available will be posted here.

Help! Fuel Gauge Error

Thread Tools
 
Search this Thread
 
Old Jun 11, 2011 | 11:34 PM
  #1  
krp2nite's Avatar
krp2nite
Thread Starter
|
Intermediate
Joined: Jul 2008
Posts: 44
Likes: 0
From: NE OHIO
Question Help! Fuel Gauge Error

Fuel gage was working fine the other day...I was ridding in a pretty severe rain storm on way home. Put bike away...Today gauge stays on "E" and the miles to empty slott only reads "---" After poking around on here..I check for error codes and got "b1004" but am still perplexed to find what does that mean...I.E. bad gauge? or something in the tank? or what.....I took fairing off and checked for bad wires and the connections on the gauge-- all seem fine....Any help would be appreciated......I would like to fix myself if its something simple vs. the dealer..

2008 Harley Ultra Classic
 
Reply
Old Jun 12, 2011 | 03:17 AM
  #2  
rbrick49's Avatar
rbrick49
Stage II
Joined: Oct 2009
Posts: 2
Likes: 0
From: thailand
Default battery discharge

Hello my old battery died on my 2005 fxdwgi I put a new one in after charging it the bike started ok,I left it for one week the bike wouldnt turn over I recharged the battery ,the bike started ok left it over night battery dead again lamps come on with ignition but when hitting the starter button it just clicks,any help would be good wrong place can someone move please
 

Last edited by rbrick49; Jun 12, 2011 at 03:34 AM.
Reply
Old Jun 12, 2011 | 03:35 AM
  #3  
rbrick49's Avatar
rbrick49
Stage II
Joined: Oct 2009
Posts: 2
Likes: 0
From: thailand
Default

can someone move my post please
 
Reply
Old Jun 13, 2011 | 12:03 AM
  #4  
krp2nite's Avatar
krp2nite
Thread Starter
|
Intermediate
Joined: Jul 2008
Posts: 44
Likes: 0
From: NE OHIO
Cool Will update

Well, I went ahead and ordered a new fuel gauge $60.00....I figure it would cost me more than that just to have the dealer look at it....if it don't fix the problem...I guess I just replaced the POS gauge that has fogged since day 1 to the point of not being able to read anyway.... I will update if this fixes the problem once installed
 
Reply
Old Jun 15, 2011 | 11:55 PM
  #5  
krp2nite's Avatar
krp2nite
Thread Starter
|
Intermediate
Joined: Jul 2008
Posts: 44
Likes: 0
From: NE OHIO
Thumbs up Fixed

Not that anyone cared but I figured I would update incase someone searches for this problem later....but the gauge appears to have been the problem..$60.00 and just installed it seems OK now.. Cleared the code and it didn't come back so.....b1004 seems fixed...

ride safe!
 
Reply
Old May 12, 2013 | 04:43 PM
  #6  
cchawg's Avatar
cchawg
Intermediate
Joined: Aug 2010
Posts: 33
Likes: 0
From: Madison, MS
Unhappy

What is POS gauge? How much trouble was it to replace the fuel gauge after you received it? My fuel gauge suddenly is going to full, then back to something close to half tank while I'm riding. Meanwhile the DTE reading is going crazy -- gaining miles from 100 to 180 when I know I really have about 50 miles left in the tank. My diag code is b1004, and shows a part number of 67516-09. This is on my 2010 FLHXSE. Any insight or help?
 
Reply
Old Aug 7, 2013 | 07:57 PM
  #7  
musikal51's Avatar
musikal51
6th Gear
Joined: Jul 2012
Posts: 13
Likes: 0
From: Canajoharie ,N.Y.
Default

Originally Posted by cchawg
What is POS gauge? How much trouble was it to replace the fuel gauge after you received it? My fuel gauge suddenly is going to full, then back to something close to half tank while I'm riding. Meanwhile the DTE reading is going crazy -- gaining miles from 100 to 180 when I know I really have about 50 miles left in the tank. My diag code is b1004, and shows a part number of 67516-09. This is on my 2010 FLHXSE. Any insight or help?

I've been having some issues with a hand built custom, using an 04 ultra wire harness and an 08 Speedo, I came here looking for an answer, and it seems I found it and have a solution for others as well, First the part number is your speedo pn, if it is the Speedo your reading the error on. I know some people can read these codes on their stereo if so equipped.
and the B1004 error code is the yellow /white wire going in from fuel gauge. It could be the gauge, But it my case it was just a poor connection of this yellow/white wire. Check the pin on the wire, they bell mouth and don't get a solid connection, very temperamental. Hope this helps someone.
 
Reply
Old Aug 8, 2013 | 04:08 PM
  #8  
cchawg's Avatar
cchawg
Intermediate
Joined: Aug 2010
Posts: 33
Likes: 0
From: Madison, MS
Default

Thanks to Musikal51 and krptonite for your info. That helps.

My dealer said the b1004 (fuel level sensor open) was caused by a break in one of four wires in the wiring harness between the fuel level sensor (in the tank) running under the console to the seat then to the ECM. He ordered a new harness and I installed it (just snap in). But that didn't fix my erratic fuel guage and DTE which sometimes reads --- and sometimes reads about right, all while riding.

Mid-July, I took the 2010 FLHXSE back to the dealer. He replaced the fuel sensor in the tank itself. Didn't fix it. Then he replaced the float in the tank. Didn't fix it. He's guessing of course. Now I'm out $280. Only thing left is the gauge itself. That $60 item. I'm ordering it and installing it myself next.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Aug 28, 2013 | 02:38 PM
  #9  
rockabillygrl's Avatar
rockabillygrl
Road Master
Joined: Aug 2007
Posts: 962
Likes: 31
From: Central TX
Default

I'm having a similar issue on new Heritage. The gauge says empty and flashes Lo Range, when the tank is full. The dealer has had my bike for 2 days and says to check back tomorrow. They said it's a wiring issue with the bike. I figured it'd be a quick fix by replacing the gauge, but I guess not.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Cozz
Touring Models
3
Jun 25, 2019 04:43 PM
supermanotorious
Dyna Glide Models
7
Jan 26, 2019 08:00 PM
kd_ultraclassic
Electrical/Lighting/Alarm
3
May 13, 2018 12:23 PM
CobraEd
Dyna Glide Models
8
May 11, 2013 08:06 AM
liltrk
Touring Models
4
Aug 26, 2007 08:17 AM




All times are GMT -5. The time now is 03:34 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE