Ignition/Tuner/ECM/Fuel Injection Need advice on ignition issues? Questions about a tuner? Have questions about a EFI calibration or Fuel Injection? Tips on Engine Diagnostics, how to get codes, and what they mean. Find your answers here.

HELP HEADLIGHT PROBLEMS

Thread Tools
 
Search this Thread
 
Old Jul 18, 2005 | 08:17 PM
  #1  
kid966's Avatar
kid966
Thread Starter
|
6th Gear
Joined: Jul 2005
Posts: 14
Likes: 0
From:
Default HELP HEADLIGHT PROBLEMS

I HAVE A 2004 SOFTAIL STANDARD, THIS PROBLEM JUST STARTED THIS WEEKEND. EVERYTIME I TURN ON THE BRIGHT BEAM THE FUSE POPS AND I HAVE NO MORE HEADLIGHT THE FUSE IS JUST FINE WHEN I LEAVE THE LOW BEAM ON I HAVE NOT DONE ANY MODS TO THE HEADLIGHT OTHER THEN THE EXTENDED TRIM.

ANY HELP WOULD BE GREAT

 
Reply
Old Jul 18, 2005 | 08:33 PM
  #2  
pilot1996's Avatar
pilot1996
Seasoned HDF Member
Joined: Dec 2004
Posts: 8,978
Likes: 34
From: Cedar Point, NC
Default RE: HELP HEADLIGHT PROBLEMS

First off, welcome to the forum.

As for your problem, the question would be, what changes have you made? If none, it sounds like you have a short in the high beam line....if you're still under warranty (2004, you might still be), I would consider taking it back to the dealership and let them spend their dime...

If not, I would start by checking the high beam line at the switch, see if it's shorted to ground, and take it from there.

(Might want to check your CAPS LOCK button as well)

Mac
 
Reply
Old Jul 19, 2005 | 04:10 AM
  #3  
kid966's Avatar
kid966
Thread Starter
|
6th Gear
Joined: Jul 2005
Posts: 14
Likes: 0
From:
Default RE: HELP HEADLIGHT PROBLEMS

Thanks Mac,

Na the dealer is out of the question they rip people off to much and I rather do it myself.

I will for sure need to check the wiring but wanted to see if anyone has any idea on how it would be shorting out or what would cause it to start shorting out

again thanks
 
Reply
Old Jul 19, 2005 | 08:37 AM
  #4  
oldgeezer's Avatar
oldgeezer
Grand HDF Member
Joined: Dec 2004
Posts: 4,513
Likes: 4
From: Midland, TX
Default RE: HELP HEADLIGHT PROBLEMS

You may have a short where the wiring makes a hard turn or quite possibly you have a crimped wire up by the grip. Have you changed the grips? If so, make sure the wiring harness fits in the recess on the underside of the handle bar. If it doesn't, the switch housing will crimp the wires causing a short. Check the wiring inside the headlight case. If I remember correctly, the yellow wire is the low beam.
 
Reply
Old Jul 19, 2005 | 10:15 AM
  #5  
HDF Tech's Avatar
HDF Tech
Banned
Joined: May 2005
Posts: 14,496
Likes: 156
From:
Default RE: HELP HEADLIGHT PROBLEMS

Welcome to the forum

Sounds like you have a grounded wire in the hi beam circuit, I would give a look where the harness enters the light shell or in the light itself before you tear into everything else, but that's about the only thing that could cause what you have there.
 
Reply
Old Jul 19, 2005 | 02:53 PM
  #6  
kid966's Avatar
kid966
Thread Starter
|
6th Gear
Joined: Jul 2005
Posts: 14
Likes: 0
From:
Default RE: HELP HEADLIGHT PROBLEMS

Thanks everyone happy to have found this forum,

appreciate all the help I am going to check this all out this weekend and I will update all with the out come

 
Reply
Old Jul 25, 2005 | 02:20 PM
  #7  
kid966's Avatar
kid966
Thread Starter
|
6th Gear
Joined: Jul 2005
Posts: 14
Likes: 0
From:
Default RE: HELP HEADLIGHT PROBLEMS

Update: I opened my headlamp housing and pulled the lamp out and saw that one of the wires had been smashed between the lamp and one of the screws that holds the housing on the bike the wire wasn't cut but it was showing a little bit just threw some electrical tape around it and worked like a charm hopefully the tape will stay for awhile


Again thanks to all
 
Reply
Old Jul 25, 2005 | 02:27 PM
  #8  
oldgeezer's Avatar
oldgeezer
Grand HDF Member
Joined: Dec 2004
Posts: 4,513
Likes: 4
From: Midland, TX
Default RE: HELP HEADLIGHT PROBLEMS

Being in the headlight housing, the tape should hold for quite a while. If you are concerned, you can cut the wire and splice it back together with either an insulated butt connector or a bare butt connector covered with head shrink tube. Glad you got it all worked out.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 25, 2005 | 02:54 PM
  #9  
kid966's Avatar
kid966
Thread Starter
|
6th Gear
Joined: Jul 2005
Posts: 14
Likes: 0
From:
Default RE: HELP HEADLIGHT PROBLEMS

not to concerned but when the tape fails I will do that

Thanks geezer
 
Reply
Old Jul 25, 2005 | 03:22 PM
  #10  
John TN's Avatar
John TN
Seasoned HDF Member
Joined: Jan 2005
Posts: 21,949
Likes: 6
From: My house
Default RE: HELP HEADLIGHT PROBLEMS

kid966,

Glad you found it, Old Geezer has the right idea, go ahead and take time to repair it properly, it won't take long and this way you don't have to worry about the light shorting out again when you're doing about 65 mph at night and suddenly no lights. Just a thought.

John TN
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jamess71
Touring Models
30
May 18, 2023 01:27 PM
USAproud
Electrical/Lighting/Alarm
4
May 26, 2018 08:29 PM
AtticusFinch
Touring Models
9
Sep 11, 2013 07:15 PM
Big Twi$t
Touring Models
3
Jun 28, 2012 03:54 PM
Retired_Ted
Ignition/Tuner/ECM/Fuel Injection
3
May 22, 2007 06:58 AM




All times are GMT -5. The time now is 06:41 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE