Ironhead A place to talk about Ironheads.

Cams question

Thread Tools
 
Search this Thread
 
Old Feb 1, 2010 | 12:32 PM
  #1  
EvilWayz's Avatar
EvilWayz
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 426
Likes: 0
Default Cams question

I searched before I wrote this, honest.

I've got another xlh motor I'm messing with. I bought a set of 20 over pistons, jugs, and flywheels of a friend who needed some cash. it's like a half assed 74" stroker kit. I know that PG feels that stroker kits are strictly verboten, but it's a spare engine so I figure it can't do too much harm.

I was wondering three things:

Will the stock cams and connecting rods be ok? My buddy is now off to the 'ghan so all I know is the flywheels are balanced for stock connecting rods.

If the stock cams aren't alright, what would be a good aftermarket to go with? My mechanic suggested Andrews cams, but I'm not sure which ones based on the description I think PB+ would be fine, e thinks I shouldstep up to Y.

Also if the stock rods are ok, will I have to modify the case in anyway?

Feel free to correct/add to/ modify this post.

Oh and the jugs aren't old stock bored out, they are brand new.
 
Reply
Old Feb 1, 2010 | 02:13 PM
  #2  
70Weight's Avatar
70Weight
Cruiser
Joined: Nov 2009
Posts: 179
Likes: 0
From: Texas
Default

PB+ cams should work fine,and the 74" wheels should clear w/o any mods.but You will have to have stroker pistons I believe,and get forged if Ya can.Why the .20 over with brand new jugs?
 
Reply
Old Feb 1, 2010 | 05:27 PM
  #3  
EvilWayz's Avatar
EvilWayz
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 426
Likes: 0
Default

I don't know any better, buddy needed 500 bucks and so i bought what he had. What's wrong with 20 over pistons? I'm asking, i have no idea if thats a good or bad thing.
 
Reply
Old Feb 1, 2010 | 09:22 PM
  #4  
IronMick's Avatar
IronMick
Stellar HDF Member
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

Pistons come in oversize increments of .010. Standard, 010, 020, ..., 070. 070 is highest for engines after about 1972. The reason for upsizing is when the cylinders are worn or dammaged. There is virtually no power increase with oversize cylinders/pistons.

The downside is that with each upsize you have one less rebuild available. After 070 you have to get new cylinders. A typical IronHead engine will need a rebuild after about each 35000 miles. If there is serious damage you may have to go up two sizes.
 
Reply
Old Feb 2, 2010 | 06:59 AM
  #5  
EvilWayz's Avatar
EvilWayz
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 426
Likes: 0
Default

So if I wanted to get standard sized forged pistons for this engine, would I get ones for a 1200?
 
Reply
Old Feb 2, 2010 | 07:36 AM
  #6  
IronMick's Avatar
IronMick
Stellar HDF Member
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

Standard [STD] pistons are either for 900 or 1000 cc engines depending on whether it is an early or late model. Changed around 1970 or so.

To decide what pistons to get you must measure the cylinders. The technique and tools needed are in the FM. Or take them to an automotive machine shop to be measured.

The clearance spec for the pistons/cylinders is ".003 to .004 inches loose". They must be matched precisely to this.
 
Reply
Old Feb 3, 2010 | 07:04 AM
  #7  
GA Ironhead's Avatar
GA Ironhead
Cruiser
Joined: Feb 2008
Posts: 118
Likes: 0
From: Athens, GA
Default

Building a stroker is an expensive, machine shop intensive operation, to do it right. You need to research the requirements and see if your pockets and mindset are ready for the project, before you start. You don't want to end up with a basket. JMHO
 
Reply
Old Feb 3, 2010 | 11:36 AM
  #8  
EvilWayz's Avatar
EvilWayz
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 426
Likes: 0
Default

I've talked to a couple people, and while everyone seems to agree that building a stroker is expensive, no one can really tell me why.

I'm not disagreeing, especially with people who know more than I do but:

As long as these pistons fit the jugs, and the case doesn't have to be relieved for the flywheels, aren't I just putting the pieces back together? I'm sure one of you nice folks will fill me in, because on paper it's looking way too easy.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Feb 3, 2010 | 01:01 PM
  #9  
gunnut1's Avatar
gunnut1
Cruiser
Joined: Oct 2008
Posts: 121
Likes: 1
Default

I built several 77 inch Sportster motors around 1971-72, you have to have pistons with the wrist pin hole higher in the piston or you have to use "compression plates" between the cylinders and cases to raise the cylinders up ( not a good idea, if you do this you have to use a longer intake manifold and your top motor mount has to be modified). The ones that I built had a 4 5/8 inch stroke, you also have to remove some of the internal webbing in the cases to allow for connecting rod clearance. I used "Doc Dytch" big bore cylinders that require that the cases and heads be bored also. Not worth the trouble today when you can buy a "crotch rocket " that will fly". from about 1968- 1974, nothing on the street was faster than a sportster like this, a stock one "could't tell which way it went!".
 
Reply
Old Feb 4, 2010 | 02:20 PM
  #10  
70Weight's Avatar
70Weight
Cruiser
Joined: Nov 2009
Posts: 179
Likes: 0
From: Texas
Default

Reason I asked,because when buying new jugs,Ive always gone stock bore.. same reason Mick talked about.The "stroke" on strokers means a longer reach as far as piston travel to TDC..thats why the shorter pistons..or as Gun says, higher wrist pin..as far as prices,check out the S @ S website..the parts are high.But,if Ya already have the flywheels,rods and pistons,there Ya go! Oh..look on the top of your new pistons,they should be marked .20 .If not,most likely standard size
 
Reply



All times are GMT -5. The time now is 01:29 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE