Panhead A place to talk about Panhead motors.

oil pump removal.

Thread Tools
 
Search this Thread
 
Old May 21, 2007 | 03:57 PM
  #1  
redinthehead's Avatar
redinthehead
Thread Starter
|
Novice
Joined: Mar 2007
Posts: 15
Likes: 0
Default oil pump removal.

Well it appears that the check valve preventing the flow of oil to the crank when the engine is off is having problems on my 65. I was reading the service manual about removal of the oil pump and it indicates that the engiine needs to be removed from the frame. Is this true? The scavenger seems to be fine as well as the pressure side of the pump. Can't lap the check vavle on the bike soooo it has to come off. Any help would be a big help!!

Red
 
Reply
Old May 22, 2007 | 04:42 PM
  #2  
Oldtimer of NM's Avatar
Oldtimer of NM
Road Master
Joined: Jan 2007
Posts: 770
Likes: 2
From: East NM
Default RE: oil pump removal.

I haven't done much work on a Duoglide, but I think there is a bracket on the frame seatpost that is in the way so you can't get the pump out.
 
Reply
Old May 22, 2007 | 08:41 PM
  #3  
wreck74's Avatar
wreck74
Advanced
Joined: Jan 2006
Posts: 95
Likes: 0
From:
Default RE: oil pump removal.

the pump should come right out, i have a 59 Duo Glide that i have changed the pump with the engine in the frame. you have toremove all your push rods to take the pressure off of the cam, to remove the cam cover, or you can do it with the cover on, you just have to be carefull when installing because the shaft will push inward and then you lose the little woodruff keys then you have to take the cam cover off anyways. CLYMER work shop manual has pretty good instuctions on the removel and installation of the oil pump. hope this helps.
 
Reply
Old May 23, 2007 | 02:23 PM
  #4  
panz4ever's Avatar
panz4ever
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 7,499
Likes: 3,716
From: Santa Klaus County, Cali
Default RE: oil pump removal.

redinthehead...you can only remove the oil pump as a unit if the engine is removed from the frame; you can however disassemble it piece by piece...
1. disconnect oil lines
2. remove nuts and washers or bolts and lockwashers from gearcase studs that hold oil pump cover in place
3. remove oil pump cover and gasket
4. remove lock ring, drive gear, gear key and idler gear
5. remove two oil pump body mounting stud nuts and slip pump body off studs and gear drive shaft
6. remove drive gear, key and idler gear.

This should get you to where you can do the work on the check valve.

And wreck74 is dead-on regarding reinstall, the shaft and the damn woodruff keys.
 
Reply
Old May 24, 2007 | 05:41 AM
  #5  
64FLH's Avatar
64FLH
Novice
Joined: May 2007
Posts: 15
Likes: 0
Default RE: oil pump removal.

Red,

sometimes the best results can be had by burnishing the check valve seat. This does not require removal of the pump body from the motor! Tom Cotton at Liberty Cycles has sold these burnishers in the past. It's a bolt with a ball bearing silver-soldered to the end of it. You screw it into the check valve hole, tighten down on it good 3 times -- and presto -- no more leak (oil sumping). A burnisher sort of "moves" the metal around instead of grinding it away. It makes for a much better seal.

For more info, you can search on the hydra-glide board in the Panhead area for burnisher:

http://panhead.proboards1.com/

You'll find Cotton's email/address if you need to order a burnisher. If you're handy with a silver solder and a propane torch, you could easily make one. Pictures of oil pump check valve burnishers are on that site.

Hope this helps...
 
Reply
Old May 24, 2007 | 01:35 PM
  #6  
redinthehead's Avatar
redinthehead
Thread Starter
|
Novice
Joined: Mar 2007
Posts: 15
Likes: 0
Default RE: oil pump removal.

All of you are full of great knowledge! I appreciate the comments. The burnishing tool sounds intersting. I called ANTIQUE CYCLE SUPPLY to order a new check ball and spring and he said that I can drop the new ball in and tap it with a brass drift, sounds almost the same funtion as the burnisher.

thank All!!

Red
 
Reply
Old May 31, 2007 | 06:24 PM
  #7  
crampfan's Avatar
crampfan
Cruiser
Joined: May 2007
Posts: 207
Likes: 1
Default RE: oil pump removal.

ORIGINAL: panz4ever

redinthehead...you can only remove the oil pump as a unit if the engine is removed from the frame; you can however disassemble it piece by piece...
1. disconnect oil lines
2. remove nuts and washers or bolts and lockwashers from gearcase studs that hold oil pump cover in place
3. remove oil pump cover and gasket
4. remove lock ring, drive gear, gear key and idler gear
5. remove two oil pump body mounting stud nuts and slip pump body off studs and gear drive shaft
6. remove drive gear, key and idler gear.

This should get you to where you can do the work on the check valve.

And wreck74 is dead-on regarding reinstall, the shaft and the damn woodruff keys.
Like he said, but do not push the pump drive shaft into the case, as you will loose the woodruff key into the timing chest, just make sure when you install the pump thatyou cannot turn the pump shaft.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dazzauk
EVO
134
Jul 5, 2018 07:32 PM
bigolfunkyo
Engine Mechanical Topics
2
Apr 26, 2015 04:17 PM
madskilz102
Shovelhead
1
Jul 6, 2014 09:19 PM
imboden
Shovelhead
4
Oct 7, 2013 05:04 PM
PANHEADMCC
Oil Archive (no new posts)
2
Jan 1, 2012 02:43 PM




All times are GMT -5. The time now is 06:20 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE