The Second Coming
I noted a phenomenon with both of the filters Ive made, but its been so long since I ran the OEM S&S teardrop cover that it may well have presented itself back then, too. That is, on warmer days when the bike is sitting after running at operating templike on errandsthere is often a cloud of fuel vapor built up inside the filter element, requiring a couple of extra kicks to clear before the engine will fire.
It seems to me that the reason this happens is S&Ss design, which vents the float chamber directly into the air filter housinginside the elementthus creating a cloud of vapor surrounding and inside of the carb throat.
Most side-draft carbs I have used over the years (I am thinking of the SUs Ive modified for forced-induction running and the Mikunis I recently fitted to my 71 Bonneville) have a float chamber vent that is attached to an external hose routed away from the intake manifold (and also the exhaust manifold on some engines). The purpose of an external vent is to avoid fuel vapor from a hot float chamber causing an over-rich mixture at startup.
S&S has an auxiliary vent plug, shown in the attached image (#14), but I need to find out where that passage leads to, as it isnt clear from this image. If it leads directly to outside the carb body, that would solve the problembut for the lack of routing vapor away from a hot engine.
However, looking at the casting in these photos, it seems like it might simply lead into the hole Ive marked with an orange arrow. If thats true, then Id be right back where I started, only arguably worse, as the point of emergence would be immediately before the butterfly instead of an inch away from the throats opening.
The only permanent solution would be to drill and tap the casting to add a nipple to attach a hose that would vent the float chamber externallyi.e., without introducing a cloud of vapor into the throat just ahead of the butterfly, causing hard starts on warmer days when the engine is sitting while hot.
If Im looking at these photos correctly, the tapped hole for the small nipple would go where the red arrow is. Then, Id have to tap and plug or drift a flush (allen) plug into the existing vent.
Since I have to pull no 1 head next week to correct what I suspect is a displaced or damaged intake valve stem seal, I may well try this modificationwhich of course is reversible by simply inserting a threaded plug into the tapped hole I would drill for the nipple. But I think its worth it to try, as this is the only thing making the bike a joy to ride.
The only reason not to do this is if S&S intended to have something less than atmospheric pressure in the float chamber when the butterfly is at idle position or immediately afteri.e., before the butterfly is cracked open and vacuum in the manifold drops dramatically. That doesnt make much sense though, because you want low pressure above the venturi to draw out fuel through the idle circuit and of course the venturi itself.
So, the only reason I can come up with for S&S to put the vent where they do is to avoid an external vent hose . but why? For aesthetics?
Hmmm… but if I open up the auxiliary vent circuit, I’d not only have to plug the default vent hole; Id also have the even more challenging job of tapping and plugging the auxiliary passage in the carb’s throat.
So, it might be easier to simply tap and plug the existing vent hole in my bespoke base plate, and then either drill laterally into it somehow or drill into the default vent passage in the carb’s casting. I’ll see if the latter is possible, as it looks straightforward from the above L/H photo, when I have the carb in my hands, as it’s hard for me to confirm from the above photos.
But I’d like to skin this cat, as the only time I have to kick more than twice is when the bike has been sitting for a few minutes hot on a warmer day. I’d like to never find myself thinking about an e-start option if possible...
Last edited by NM Pan-shovel; May 17, 2025 at 12:31 PM.
From the S&S (510-0251_super_eg_series_shorty_carbs) carb Picture 32 (below) shows main discharge air bleed metering jet.
Adjustable Air Bleed for Super E and G Carburetors. The main air bleed passage in S&S Super “E” and “G” carburetors is fitted with a replaceable .040" jet. See Picture 34. The replaceable jet allows changing the size of the main air bleed. Carburetors with this feature can be identified by a serial number that begins with the letter E or higher.
Notes
• The standard .040” diameter air bleed is the optimum size for most engine combinations, and should not be changed under most circumstances, regardless of intermediate and main jet selections.
• Changing the main air bleed size should be done only after determining a mid range driveability problem cannot be corrected by changing the intermediate and main jets.
• For tuning the main air bleed, S&SŽ recommends an initial increae from the standard .040” jet to an .048” jet as a starting point. Available jets and part numbers are listed in the S&S catalog.
• It is never necessary to reduce the size of the main air bleed below .040”.
• Shifting the start of main jet operation to a point higher up the rpm scale can lessen the effects of mid rpm driveability problems caused by mismatched cam and exhaust systems, but will not allow the engine to perform as well as it would with a well designed exhaust system.
It looks like your keen eye has solved my issue altogether. The photo you added seems to show a carb where the auxiliary bowl vent plug has been removed. Compare your photo, added again here, to my photo, also repostedand Ive marked the same hole in both.
So, S&Ss default is to vent the bowl into the air cleaner housing adjacent to the carbs throatwhich isnt working for the reasons Ive statedbut the auxiliary vent option would vent to the atmosphere outside of the air filter housing (immediately behind it), which is exactly what I want. I guess due to the overflow with hose routed safely away from the engine, no chance of a fire when using their aux vent option.
Therefore, my task is easy-peasy: just tap and plug the standard vent hole in my bespoke housing, and remove the auxiliary vent plug from the carb.
Fantastic! Ill report back on how that works. In fact this is so simple that I may try it this weekend, before the stuff arrives to fix the front valve stem seal issue.
In my blow-through, intercooled supercharger conversion for the A-Series, which requires modification of the SU HIF44 carb, I have people drill out a passage in the casting SU normally keeps blocked off for naturally-aspirated running (cheaper than buying SUs turbo version). Then, the snorkel adapter & ram pipe I designed has a corresponding hole to transfer the pressure wave ahead of the carb throat (which is created by interchangeable rings that go into my adapter) into the float chamberthereby maintaining low pressure above the venturi under boost conditions. (See attached pics.)
Anyway, the other part of the equation is putting a simple, one-way check valve in the float chamber vent hose, so air can be drawn in under NA running but boost is kept from escaping under boost conditions.
If you dont do both things (I also have them reverse the butterfly shaft seals, a minor but helpful step), when you mash the accelerator, youll face plant on the steering wheel.
My point is, just noting that small things like bowl vents can have varied and sometimes significant impacts on driveability. So, I appreciate the help learning about the Super E.
Last edited by NM Pan-shovel; May 17, 2025 at 06:21 PM.
But life intervened and Ive yet to afford a TIG welder and can of argon (to make the interior of the pipe welds pristine), so this morning I decided to just fit the darned things and pivot them around and see what I got. Cant get them quite vertical, of course, as my mufflers are directly centered above/below.
I first tried turning them parallel to the groundlike the tips tucked up under the rear bumper on the low rider Chevys around these partsand that made me giggle. But anyway the subsequent photos show the tips rotated as far toward vertical as possible without contacting each other, which is actually not bad. Its kind of a school of fish look, rather than two fish keeping their distance.
BTW - The tips do not extend past the tire (the angle of the first photo is deceptive), and the sound is not like the unmuffled Harley fishtails people like around here, and which Im not crazy about: too raspy and flat' f'or my taste. The winds blowing 45 mph gusts right now, but when things calm down over the next few days, Ill fit the GoPro on the bike and putt around so folks can hear how they sound. Its just a skosh quieternot muchbut the quality of the exhaust note is just a little less booming, I guess Id say. Yet it has not lost that nice, throaty roar these modified Gasbox vintage Sporty mufflers produce on a 74 engine.
Im eager to see what, if any, performance difference there isthough Im still taking it easy, as Im only up to 350 of the 500-mile initial ring-bedding process. I could always dremel out those little connecting pieces to improve flow a smidge if need be
Anyway, GoPro sight-and-sound video when I get a moment. The experiment is totally reversible, but what fun to try!
The Best of Harley-Davidson for Lifelong Riders
I do intend to complete the SS100 lookalike system—not just because of the aesthetics but because in building my ’71 Bonneville, and refurbishing my El Cheapo R100RS, I learned some reasons for the balance tubes between the mufflers.
Evidently, in the Triumph’s case, having a balance tube helped meet increasing noise restrictions, as each pulse is technically dispersed through two mufflers, at least to some degree. I don’t understand the back-pressure aspect very well, as there isn’t as much discussion about it. That is, whether a linked system can yield reduced back-pressure due to the staggered pulses with a 360-degree crank (which the Triumph has, too) and firing order, or whether a system of [x] diameter and [y] cumulative length ultimately has the same total back-pressure.
But as to total volume, it seems to me that a linked system would equalize the back-pressure somewhat, so that no. 1 pipe’s pressure would be reduced a bit…?
Anyway, I’m going to restart the conversation with Gasbox re: obtaining a pair of pre-chrome mufflers. And I see that they offer a collection of various 1-3/4” mandrel bends with which I could put together a bottom pipe of the right height to place the tips directly above and below each other, to achieve the narrowest possible setup.
Note: the ’31 BS SS100 cans do not appear to be flanged where the bypass pipes connect. Inside a can, the need for argon may be less important re: flow characteristics than inside a length of straight-line header pipe. But the resulting welds are much more uniform, so I guess it’s conceivable that there’d be less chance of cracking at that point when the miles start racking up….?








