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Old Aug 3, 2018 | 01:00 AM
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hey everyone:

I'm working on amassing everything I need to do my final drive pulleys, I think I more or less have everything figured out, the one thing I'm missing is the final drive pulley lock. I found a picture of one on here, made out of an old belt and a 2x4. The guy used it on a sportster, but does this work on the twin cam also? I can't seem to find many pics of people who have their primary off, to tell if there's somewhere to wedge a 2x4 in, to jam this home made tool in.

really don't want to spend $100+ on a one time use tool. especially seeing as the t-70 for my compensator will be a purpose buy for this. I did manage to get a home made front pulley nut socket off a guy locally, for free, hopefully it works well.
 
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Old Aug 3, 2018 | 07:49 AM
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If you are using an impact gun to get the pulley nut off don't worry about a locking tool. Put on a leather glove and hold the while you use the impact gun to loosen the nut.
 
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Old Aug 3, 2018 | 10:54 AM
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I won't be using impact. From what I've read online Harley does not recommend using an impact for this, (even though most techs do)

Also using impacts on any bearing guided shaft is a good way to cause premature wear and failure of a bearing due to what's called false brinelling. Basically the bearing rattles and work hardens small parts of the race and *****, which then chip and flake later on and cause pits. It's also hard on the gears.

I will resort to an impact in a last case scenario if a massive breaker bar still doesn't get it loose.
 
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Old Aug 3, 2018 | 11:34 AM
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Originally Posted by weezl
I won't be using impact. From what I've read online Harley does not recommend using an impact for this, (even though most techs do)

Also using impacts on any bearing guided shaft is a good way to cause premature wear and failure of a bearing due to what's called false brinelling. Basically the bearing rattles and work hardens small parts of the race and *****, which then chip and flake later on and cause pits. It's also hard on the gears.

I will resort to an impact in a last case scenario if a massive breaker bar still doesn't get it loose.

Well, good luck, don't forget to heat it up to liquify the loctite, and eat a big breakfast. You need the extra weight on the breaker bar.
 
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Old Aug 3, 2018 | 12:36 PM
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Thanks for the input, Mark. I'm no small guy at just under 200lbs. Do you know if anyone has had issues with damaging the bearing and seal by heating the nut? They seem like they are in very close proximity to eachother.

I figure 3ft 3/4" drive, with a 3foot cheater on it SHOULD give me enough torque.
 
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Old Aug 3, 2018 | 12:37 PM
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Or I'll just drill it out, like I have seen a bunch of people mention. The new nut doesn't look expensive from what others have said.
 
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Old Aug 3, 2018 | 01:42 PM
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With heat it wasn't that bad. Your breaker bar will do it.
The nut is cheap. $5 I think. I think it could be cut off with a dremel tool and chisel if it comes to that. Heat will be your friend though.
 
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Old Aug 3, 2018 | 04:01 PM
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Perfect, thanks for the input guys, all of you, really!

Do any of you know how the swing arm pivot and the pulley line up? I was just looking through the SM, and it says to prop the lock tool against the pivot. Just trying to figure out how to make a lock tool
​​toolpics from the top down would be amazing if anyone has some!
 
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Old Aug 3, 2018 | 04:09 PM
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Originally Posted by weezl
Thanks for the input, Mark. I'm no small guy at just under 200lbs. Do you know if anyone has had issues with damaging the bearing and seal by heating the nut? They seem like they are in very close proximity to eachother.

I figure 3ft 3/4" drive, with a 3foot cheater on it SHOULD give me enough torque.
Isn't about how much *** you can throw on it, doing it and keeping the socket square & tight on that thin nut is the trick going the arm strong way, hence why most people end up with an impact, Been there, isn't as simple as it sounds so good luck and be very careful not to break a casting using a homemade wedge, seen that several times too.
 
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Old Aug 3, 2018 | 04:39 PM
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Ok, thanks for the pointers

Just curious, has anyone tried leaving the belt semi tight, and having a buddy just stand on the rear brakes? Should be enough braking force to hold the sprocket right?
 
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