Primary/Transmission/Driveline/Clutch Find answers to general powertrain, primary and transmission. Have clutch issues and need suggestions? Post them here.

Broke Jackshaft Bolt**Help

Thread Tools
 
Search this Thread
 
  #1  
Old 03-15-2009, 04:18 PM
bazam9s's Avatar
bazam9s
bazam9s is offline
Road Master
Thread Starter
Join Date: Aug 2008
Location: Massachusetts
Posts: 936
Likes: 0
Received 3 Likes on 3 Posts
Default Broke Jackshaft Bolt**Help

Well I did it. Snapped the jackshaft bolt right off at the tip. I was watching changing my inner primary and I checked out fix my hog and it said 108 inch pounds. Didn't double checkthe manual which said 60 to 80 inch. Well snap it went. Realized after the video was changing an inner on a Dyna. I have an 05 EGS. I was told by them the same procedure apply's...I guess not.

So what do I do now? Remove starter? Can the broken tip be taken out?? Any suggestions would certainly help...thx
 
  #2  
Old 03-15-2009, 06:02 PM
dawg's Avatar
dawg
dawg is offline
Seasoned HDF Member
Join Date: Jun 2006
Location: Vermont
Posts: 26,518
Received 3,025 Likes on 1,741 Posts
Default

Can you get in with a drill and e-z out? I broke my compensator bolt off and had to drill it out and insert an e-z out and back it out. Ooops, re-read your post and see what broke off. You're going to want to remove the starter.
 

Last edited by dawg; 03-15-2009 at 06:06 PM.
  #3  
Old 03-15-2009, 06:09 PM
rbabos's Avatar
rbabos
rbabos is offline
Banned
Join Date: Mar 2007
Location: Woodstock, Ont , Can
Posts: 3,706
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by dawg
Can you get in with a drill and e-z out? I broke my compensator bolt off and had to drill it out and insert an e-z out and back it out. Ooops, re-read your post and see what broke off. You're going to want to remove the starter.
Man, that had to suck. HTF did you manage to break it off?
Ron
 
  #4  
Old 03-15-2009, 06:46 PM
dawg's Avatar
dawg
dawg is offline
Seasoned HDF Member
Join Date: Jun 2006
Location: Vermont
Posts: 26,518
Received 3,025 Likes on 1,741 Posts
Default

Originally Posted by rbabos
Man, that had to suck. HTF did you manage to break it off?
Ron
I stupidly thought I could use a hollow handle from a floor jack as leverage on my ratchet and "snug it down" because my foot pound torque didn't go that high! This is when I put in the EVO 30 tooth. After I fubared it, I borrowed a bud's big azz snap on torque wrench and got the job done properly. Boy that was scary until the e-z out worked.
 
  #5  
Old 03-15-2009, 07:49 PM
rbabos's Avatar
rbabos
rbabos is offline
Banned
Join Date: Mar 2007
Location: Woodstock, Ont , Can
Posts: 3,706
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by dawg
I stupidly thought I could use a hollow handle from a floor jack as leverage on my ratchet and "snug it down" because my foot pound torque didn't go that high! This is when I put in the EVO 30 tooth. After I fubared it, I borrowed a bud's big azz snap on torque wrench and got the job done properly. Boy that was scary until the e-z out worked.
Yup, I'd break into a cold sweat for sure if that happened.
Ron
 
  #6  
Old 03-15-2009, 08:10 PM
KBFXDLI's Avatar
KBFXDLI
KBFXDLI is offline
Big Kahuna HDF Member
Join Date: Feb 2006
Location: USA
Posts: 23,881
Likes: 0
Received 32 Likes on 29 Posts
Default

Originally Posted by dawg
I stupidly thought I could use a hollow handle from a floor jack as leverage on my ratchet and "snug it down" because my foot pound torque didn't go that high! This is when I put in the EVO 30 tooth. After I fubared it, I borrowed a bud's big azz snap on torque wrench and got the job done properly. Boy that was scary until the e-z out worked.
Yeah...that would be a Polish torque wrench.... I quit using those a long time and long trail of snapped off stripped $hit ago...
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
FreedomRider
EVO
4
10-02-2017 06:54 AM
Road Star
Touring Models
91
11-28-2016 11:40 PM
JustDave71
Primary/Transmission/Driveline/Clutch
0
05-26-2010 12:54 PM
bazam9s
Exhaust System Topics
2
03-15-2009 07:58 PM
hatchetman
Touring Models
4
11-02-2008 10:54 PM



Quick Reply: Broke Jackshaft Bolt**Help



All times are GMT -5. The time now is 09:26 PM.