Shovelhead A place to talk about Shovelheads.

Repair manual

Thread Tools
 
Search this Thread
 
Old Jul 12, 2019 | 08:34 AM
  #1  
G Smyth's Avatar
G Smyth
Thread Starter
|
6th Gear
Joined: May 2019
Posts: 11
Likes: 1
From: Wisconsin
Default Repair manual

I recently inherited my father in laws 1979 FLH. He was in the process of having the bike painted 10 years ago when he got sick, bike is running and everything is working as it should, it's now time to put all the painted parts back on, but it appears I am missing some things. I have both the service manual and parts catalog. The catalog has helped to determine the need parts, but neither the service manual or parts catalog include any directions on installing the gas tank, fenders, seat, saddle bag and tour pack, where do I find the appropriate manual? I am also having have trouble finding the correct length and routing of the gas tank vent line. (top of tanks t fitting) Any help with this is appreciated.
 

Last edited by G Smyth; Jul 12, 2019 at 08:36 AM.
Reply
Old Jul 12, 2019 | 09:11 AM
  #2  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,610
Likes: 3,377
From: Cental, MI
Default

Originally Posted by G Smyth
I recently inherited my father in laws 1979 FLH. He was in the process of having the bike painted 10 years ago when he got sick, bike is running and everything is working as it should, it's now time to put all the painted parts back on, but it appears I am missing some things. I have both the service manual and parts catalog. The catalog has helped to determine the need parts, but neither the service manual or parts catalog include any directions on installing the gas tank, fenders, seat, saddle bag and tour pack, where do I find the appropriate manual? I am also having have trouble finding the correct length and routing of the gas tank vent line. (top of tanks t fitting) Any help with this is appreciated.
Doubt you will find much useful info in a book..
Start a thread on thes items individually is what I recommend..
ie Fuel Tank Vent line???? I never seen one... the tanks vent thru the right hand Filler cap... the crossover lines, top and bottom, go from one side directly to the other.. yes the top one can be a PITA

Mounting Fat Bobs is a lost art.. most simply tighten 'er down and go... Guaranteed Failure... Number one rule for Fat Bob Mounting is never put any "tab" in a bind... actually never use a fastener to align, move, put any tension on, anything... spacers and tab bending are Normal...
Good luck...
 
Reply
Old Jul 12, 2019 | 09:24 AM
  #3  
G Smyth's Avatar
G Smyth
Thread Starter
|
6th Gear
Joined: May 2019
Posts: 11
Likes: 1
From: Wisconsin
Default

Thanks for the reply. I'll start here with the vent line. See the pic below from the service manual, I have circled the line in question

 
Reply
Old Jul 12, 2019 | 11:07 AM
  #4  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,610
Likes: 3,377
From: Cental, MI
Default

Originally Posted by G Smyth
Thanks for the reply. I'll start here with the vent line. See the pic below from the service manual, I have circled the line in question
Oddly... I have never put a T in that line... never seen one either.. you must have a later publish date manual.....
Works just fine with one short line interconnecting the tanks... In fact my service manual has no such picture..

Found that Pic... Newer Parts manual... still wondering the "Why" of it tho...
 

Last edited by Racepres; Jul 12, 2019 at 11:10 AM.
Reply
Old Jul 12, 2019 | 11:17 AM
  #5  
G Smyth's Avatar
G Smyth
Thread Starter
|
6th Gear
Joined: May 2019
Posts: 11
Likes: 1
From: Wisconsin
Default

Thanks for the reply. Next question is I have what appears to a "frame mounted buddy seat" see pic below. The research I have done shows the 1979 FLH came with the bear trap setup. I have no idea how the front of this seat mounts. It has two tabs in the front but nothing to attach them to. any ideas?
 
Reply
Old Jul 12, 2019 | 11:48 AM
  #6  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,610
Likes: 3,377
From: Cental, MI
Default

Number 23 is a Frame mount seat... the other appears to be an FLT seat... also frame mounted..
a bear trap looks like this


The curved part clamps to the Frame crossmember.. the leftmost mount bolts to rear fender, and the clevis looging Part [right top] is attached to the Pogo Stick...
the Fugly Seat bolts to the two flat plates...


BTW I never thought that the Comfort Flex [Beartrap] was ever anymore than an option???
But... IDK Maybe the Frame mount seat was the Option... I didn't care for "Garbage Barges" back then!!!!
 

Last edited by Racepres; Jul 12, 2019 at 11:51 AM.
Reply
Old Jul 12, 2019 | 11:54 AM
  #7  
G Smyth's Avatar
G Smyth
Thread Starter
|
6th Gear
Joined: May 2019
Posts: 11
Likes: 1
From: Wisconsin
Default

When I look at the description # 23 is just a rain cover the actual seat is # 26. That is the current setup that I have, not the bear trap mount that you posted a picture of. This was obviously altered at some point , so I'l l get the rear fender mounted and see what I'm dealing with.
 
Reply
Old Jul 12, 2019 | 12:06 PM
  #8  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,610
Likes: 3,377
From: Cental, MI
Default

Originally Posted by G Smyth
When I look at the description # 23 is just a rain cover the actual seat is # 26. That is the current setup that I have, not the bear trap mount that you posted a picture of. This was obviously altered at some point , so I'l l get the rear fender mounted and see what I'm dealing with.
Never seen that seat frame mounted on a 4-speed... but, I ain't seen it all...
this

is a Comfort flex on a 4-speed FL
Do yerself a favor and just go with a Good ole Frame mount seat
either like this

or the SuperGlide style if you dont mount a Rear rack, nor Pizza box...They sit back farther...
 

Last edited by Racepres; Jul 12, 2019 at 12:13 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 12, 2019 | 12:09 PM
  #9  
G Smyth's Avatar
G Smyth
Thread Starter
|
6th Gear
Joined: May 2019
Posts: 11
Likes: 1
From: Wisconsin
Default

Here is what it looks like
 
Reply
Old Jul 12, 2019 | 12:15 PM
  #10  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,610
Likes: 3,377
From: Cental, MI
Default

^^^ Never seen that before... But... I like it...and that is my all time favorite Color Scheme
 
Reply



All times are GMT -5. The time now is 07:36 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE