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1982 FXR Restoration Thread

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Old Apr 16, 2021 | 12:44 PM
  #31  
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I tried switching the two outer forks, but that was even worse. Here’s the culprit, it’s not on the original and is hitting the gear teeth.




 
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Old Apr 16, 2021 | 02:23 PM
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I will look tomorrow i might have a dupe to your original fork and i need to send the seal spacer anyway - i am so jammed i did not remember yet

will make a note and send a message to you in the morning - if not call or message me
 
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Old Apr 16, 2021 | 02:59 PM
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Originally Posted by johnjzjz
I will look tomorrow i might have a dupe to your original fork and i need to send the seal spacer anyway - i am so jammed i did not remember yet

will make a note and send a message to you in the morning - if not call or message me
Thanks, I sent you a text.
 
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Old Apr 16, 2021 | 03:08 PM
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I have taken a dremel to offending extra meat on bosses on replacement parts before in cases like yours. Doesn't take much most times.
 
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Old Apr 16, 2021 | 03:17 PM
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Originally Posted by TwiZted Biker
I have taken a dremel to offending extra meat on bosses on replacement parts before in cases like yours. Doesn't take much most times.
That was my thought exactly. I wasn't sure it was wise, so thanks.
 
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Old Apr 16, 2021 | 03:26 PM
  #36  
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Originally Posted by Joe12RK
That was my thought exactly. I wasn't sure it was wise, so thanks.
Compare the two look at the grain quality between them, it's simpler & cheaper to cast the larger less intricate shaped part. That's the driving force behind most updated revisions, less $$ to make.
 
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Old Apr 16, 2021 | 03:33 PM
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Success! Thanks, @TwiZted Biker



 
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Old Apr 18, 2021 | 09:43 AM
  #38  
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^^^ The forks came from a 96 Dyna, and are the -79E version. Now they fit in mine which calls for -79B. You can see how much longer the newer case is by the shaft.

This is what I did to the shift fork so it would fit, along with some relief on the case:



The shift forks came with their updated drum, but I decided to keep the original one in the trans. Both looked to have about the same wear. It's hard to get an exact measurement here, but it appears to be right, so I didn't make any adjustments.



The end play was excessive, measuring .010" with the spec being .001-.004". Curiously the new drum was worse.



The outer shim is the thinnest available. I'll have to go to the Harley dealer to get a thicker one, because NAPA doesn't have generic shims to match. There's a couple other things I'll pick up while I am there.



 

Last edited by Joe12RK; Apr 18, 2021 at 09:51 AM.
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Old Apr 19, 2021 | 12:57 AM
  #39  
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I know its probably just the pic but that shim looks about the same size as the ones used for final assembly of star hubs when setting the endplay.
 
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Old Apr 19, 2021 | 02:49 AM
  #40  
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Excellent Thread Enjoyed reading along with this work in progress ..
 
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