Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Winter project 2015

Thread Tools
 
Search this Thread
 
Old Dec 11, 2015 | 05:15 PM
  #1  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default Winter project 2015

Started disassembly yesterday. Ready to clean the gunk off the engine and frame. Still some Epic Journey 2014 dirt in there. Then pull the front end off for cleaning and servicing. Then compound and wax the tins and chrome.

I'm on the fence about replacing the drive belt but might be a good idea since it's this far apart, 92K miles, and two 5K+ trips planned for next year. Looks like normal wear to me. I'll look it over more closely tomorrow.

I'll pull the rocker covers to check if the rocker shafts are loose causing the ticking. Or maybe I won't. It's not that bad and it's become part of the "personality". And pull the cam cover to see what the hyd tensioners look like after 55K miles.

http://s471.photobucket.com/user/gtmalone/slideshow/winter%202015%20project?sort=2
 

Last edited by gtmalone; Mar 1, 2016 at 03:29 PM.
Reply
Old Dec 14, 2015 | 03:50 PM
  #2  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

Decide to replace the drive belt. Oil tank and wiring harness removed today. Cleaning and detailing on the frame, engine/tranny this week.

Not doing anything with the valve train ticking now. Maybe later.

Hyd tensioners looked good. See separate post about that.
 
Reply
Old Dec 30, 2015 | 07:41 AM
  #3  
2PawsRiver's Avatar
2PawsRiver
Tourer
Joined: Sep 2010
Posts: 402
Likes: 10
From: Hartford, Michigan
Default

I have a 2001 Heritage Springer......have been doing regular maintenance and the bigger projects each year.....I retire in 5 years...my first project will be a complete rebuild on mine.....enjoy doing yours.
 
Reply
Old Dec 31, 2015 | 09:18 AM
  #4  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

Thanks, Mark. I have a thread over on HSOA, too. Stalled out this week waiting on a couple of tools to arrive and the weather turned cold. Should get back on it over the weekend.

I have about half of the piles of parts cleaned and waxed. Still a lot of stuff to do!
 
Reply
Old Jan 1, 2016 | 10:52 AM
  #5  
NDBadlands4-2's Avatar
NDBadlands4-2
Extreme HDF Member
Joined: Dec 2010
Posts: 14,778
Likes: 69
From: Badlands of ND
Default

Post up some pictures of the transformation.
 
Reply
Old Jan 3, 2016 | 08:38 AM
  #6  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

There is a link to pics on photobucket on the first post. Not much this week, mostly cleaning all the parts. Probably start on the drive belt tomorrow. Green Bay-Vikings on football today. Go Packers!
 
Reply
Old Jan 7, 2016 | 10:09 AM
  #7  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

Most of the parts are cleaned up and polished except the tins. Had to take care of some small rust problems in the headlight ring and other places. Rustoleum rusty metal primer takes care of that after a little prep work.

All of the primary drive and old drive belt are off. Shifter shaft seal is leaking a little so replace that. Starter jackshaft seal leaking, too, but that was already on the replace list.

Decided to replace the rear shocks. They were a little bouncy on larger bumps. Upgrading to Progressive 422. It's a lot easier to get to the shocks without pesky things like fenders, wheels, and drivetrain in the way.

There is a slight chance that parts will start going on instead of off this week.
 
Reply
Old Jan 7, 2016 | 10:54 AM
  #8  
hspring03's Avatar
hspring03
Elite HDF Member
Joined: Jul 2007
Posts: 3,891
Likes: 54
From: Mansfield, MA
Default

ya know.... you could use a shotgun on that thing...
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Jan 7, 2016 | 01:12 PM
  #9  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

That's twice I've heard that from you. No air shocks!
 
Reply
Old Jan 13, 2016 | 05:54 PM
  #10  
gtmalone's Avatar
gtmalone
Thread Starter
|
Tourer
Joined: Nov 2015
Posts: 497
Likes: 187
From: Dallas area
Default

Progressive 422 shocks installed the other day. New drive belt and primary done yesterday. Hooked up the batt and turned it over a few times to make sure everything was working. Reinstalled the oil tank, wiring harness, and a few odds and ends today. Hawg Halter front brake arrived today!

HD made a good move, almost. The three piece oil drain line is now one piece except had to cut half inch off the tank end so it wouldn't rub as much on the electric panel. They didn't upgrade the clamps, too small. Had to use screw clamps.



 

Last edited by gtmalone; Jan 13, 2016 at 05:56 PM.
Reply



All times are GMT -5. The time now is 01:42 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE