2016 shifter shaft
Some of the China spherical bearing type (ones with plastic bushings) are too tight and cause failed engagement and miss-shifts.
Before changing the bearings, make sure the play isn't from the shaft that attaches to your transmission, behind the primary... there have been some issues with that shaft to spline attachment point. That repair a bit harder to deal with...
I switched my '01 FXSTS to a heel/toe shifter to match my '03 Heritage & '16 Bagger.... all now have heel/toe shifters. I really like them, and have been using them exclusively on 4 different bikes since 2003... As long as you don't STOMP on the shifter like you're killing bugs, the bearings for the foot shifters should last a good long time. Stomping can also strip the splines on the levers. Their metal is softer and supposed to give first...
I changed the bearings on two bikes, one bagger & one softail... both bought used, probably stomped on by prior owner. The bearings on my 2003 Heritage, that I have owned since new and never stomped on, are still good.
You can remove the foot shifter mechanism easily....
On a bagger, there is a tool that makes the bearing change easy, but it is the wrong size for the bearings on my older softails...
On a softail, the foot shifter shaft mounts to the jiffy stand/shift lever/footboard bracket.... I did not have a specific tool for that, so when I replaced them on the used softail, I used a bushing driver to remove the old bushings... then a long bolt, nut, and two washers (appropriately sized) to press the new bearings into place... I learned that trying to press the new bearings into place one at a time, makes it much easier to maintain proper alignment of the bearing while it's being pressed in, with less chance of a bearing(s) going cockeyed and getting damaged, than if trying to press both in at the same time with washers, instead of the proper tool...
For the OP... as for your service manual... stick with the Harley Factory Service Manuals... they are more $$$, but are far better than Clymer, Haynes, or other off brands...
Look up the part number for the appropriate Service Manual (it is usually in the last pages of the owner's manual) and check online vendors for best price for a new one... You can also check on eBay for a used one, but beware... While searching for Service manuals, I have found more than a few used ones on eBay selling for more than a new one from an online vendor..
Another suggestion for the OP.... For every bike I have owned, I have purchased a Harley Service Manual, Parts Manual, and Electrical Diagnostic Manual... the Service Manual pays for itself in short order. The Parts Manual allows me to go online, or to a dealer, knowing what part I need... Plus I am a visual person, so the exploded diagrams in the Parts Manual, paired with the directions in the Service Manual help when I tackle a repair for the first time. The Electrical Diagnostic Manuals are used the least... but when needed, they are worth their weight in gold...
Good luck with the repair...
Last edited by hattitude; May 1, 2020 at 12:10 PM.












