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No power in ignition position, OK in accessory position

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Old Feb 22, 2023 | 05:44 PM
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Default No power in ignition position, OK in accessory position

2007 Fat Boy. Problem started 2 days ago. Went to start the bike, turned switch to Ignition position - nothing. No horn, no lights, no console lights, no neutral light, and nothing at starter button.

Checked battery cables - nice and snug
Checked all fuses - all good
Checked battery - 12.88 V (fairly new battery)
Swapped battery in key fob
(Yes, gearing in Neutral position)

Accessory position was bringing up time/odometer, etc, which i was able to toggle through, but switching to Ignition position brought nothing but darkness.
After a few minutes of trying and head scratching it came to life as normal and i rode away, confused but ...
The bike cut out on me and left me on the side of the road about 20 minutes later. Same thing, and after a few minutes the power returned and i made it home.

But same issue in my driveway today.

Thoughts on what i should check?
Appreciate any help
Keith
 
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Old Feb 22, 2023 | 07:46 PM
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Sounds like a faulty relay to me.
 
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Old Feb 22, 2023 | 08:26 PM
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bad ignition switch or loose wire on it.
 
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Old Feb 22, 2023 | 08:34 PM
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One possibility is that the main ignition switch has dirty, corroded, and/or pitted contacts in the "On" position.

There are reports that on older Twin Cams with that center console ignition switch, the contacts are causing electrical glitches like yours.

I had a similar thing happen on my 2003 Heritage. I disassembled my ignition switch and found the main contact for the "on" position corroded and a little pitted. I cleaned up the contacts really well, and reassembled the switch with new grease. It's been several years since I experienced that glitch and it hasn't happened since the switch clean up.

Some people just buy a new switch, because there is no "procedure" for disassembling and cleaning of the switch. I took a digital picture at each step of disassembly in case I forgot how it fit back together, I would have a pic to refer to. It all went well, and was easier than I expected...

Here is a picture collage of the various stages of my switch cleaning, just to give you an idea of what's involved should you want to check it out...


 

Last edited by hattitude; Feb 22, 2023 at 08:36 PM.
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Old Feb 22, 2023 | 08:48 PM
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thanks for the very detailed response. I'll pick up a new ignition relay at my local NAPA tomorrow ($8.00, so low risk experiment), and will check the switch too.

But just started snowing (in the mountains) so my experiments might have to wait a few days.

Thanks again
 
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Old Feb 23, 2023 | 08:45 AM
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The switch assy is super easy to disassemble and clean and most can probably use a good cleaning and refresh.
 
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Old Feb 23, 2023 | 08:50 AM
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2001 Heritage had same issue. Cleaned switch contacts and applied dielectric grease. Issue never returned.
 
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Old Feb 24, 2023 | 05:58 PM
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Default problem solved

Thanks for the comments / responses/ advice/ pics about the switch.

The center of the three male spade terminals on the switch was really dirty. Gave it a cleaning and light pass with sandpaper, and presto .... back in action. But i took the switch off and took it apart to inspect/clean it too.

All back together and good now.

If only it would stop snowing!

Keith
 
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Old Feb 24, 2023 | 08:15 PM
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Looks like you got it done. I had same issue with mine on 2006 heritage.

I agree on the snow comment.
 
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Old Feb 28, 2023 | 02:36 PM
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Had the same problem on my 01 Heritage, glad to hear you found the fix
 
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