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so then what basic tools do i need

Old Jan 9, 2012 | 10:05 AM
  #11  
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Thanks, I have a wheel chock, gonna go for some tools after work. Thanks so much for all the thoughtful advice.
 
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Old Jan 9, 2012 | 01:15 PM
  #12  
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Originally Posted by Mal74
There's one metric nut on your Harley ... a 10 mm for the battery.

Just got this one right before Christmas. takes the shorting out by using a reg wrench out of the way because its cover with vinyl material.

http://www.harborfreight.com/10mm-si...nch-97260.html



.
 
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Old Jan 9, 2012 | 01:27 PM
  #13  
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Got the son this set several Yrs ago

http://www.sears.com/shc/s/p_10153_1...8&blockType=G8

Got these at Sears also.
http://www.sears.com/shc/s/p_10153_1...6345000P?mv=rr

http://www.sears.com/shc/s/p_10153_1...1&blockType=G1

As said above most all of these were 1/2 right before Christmas..

But if U'r patient they have sales all the time..
 
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Old Jan 9, 2012 | 04:06 PM
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Two things I don't see mentioned that are damn handy for changing footrests.

A pair of circlip pliers (get the one with interchangeable nibs) and an extended torx socket (I forgot the size - 40 maybe? - found mine at Autozone). Not sure if it was something to do with my V&H exhaust but the torx bolt is buried in an extension and isn't possible to get to without the longer torx socket.

The circlip pliers will come in handy if changing cams and other engine work.

Also if you plan on changing exhaust in the future O2 sensor sized wrench or socket is required (I believe different sizes based on year of the bike).

Start with the 3/8" torque wrench if you're on a budget, very few bolts use 1/4" drive socket (the cam shoe tensioners are the only thing that comes to mind - at least with the set of torx sockets I have - and in that case I use a 3/8" to 1/4" adapter).
 
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Old Jan 9, 2012 | 04:21 PM
  #15  
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This is what you need!
http://buy1.snapon.com/catalog/item....re&dir=catalog
 
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Old Jan 9, 2012 | 05:54 PM
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Originally Posted by soft 02
Damn, I'm going to have wait an entire year to ask Santa for that!!

One tool I just found I needed doing suspension work is a 3/8-Inch Drive Torque Adapter 3/4-Inch. You can use a box end wrench and hammer to get the shock shoulder bolt off (just like I did) but I was worried about tightening it to the specified torque when I reinstall. The service manual calls for the special tool from Snap-On ESSE24 which is freaking $53 (maybe it'll come in that set Santas going to bring...lol), but after searching all day I finally found a cheapo made by Stanley on Amazon for $18. No need to spend big money for a tool that may only get used once or twice.
 
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Old Jan 9, 2012 | 10:57 PM
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Originally Posted by dcgray2
Two things I don't see mentioned that are damn handy for changing footrests.

A pair of circlip pliers (get the one with interchangeable nibs) and an extended torx socket (I forgot the size - 40 maybe? - found mine at Autozone). Not sure if it was something to do with my V&H exhaust but the torx bolt is buried in an extension and isn't possible to get to without the longer torx socket.

The circlip pliers will come in handy if changing cams and other engine work.

Also if you plan on changing exhaust in the future O2 sensor sized wrench or socket is required (I believe different sizes based on year of the bike).

Start with the 3/8" torque wrench if you're on a budget, very few bolts use 1/4" drive socket (the cam shoe tensioners are the only thing that comes to mind - at least with the set of torx sockets I have - and in that case I use a 3/8" to 1/4" adapter).
Damn...you are exactly right. I forgot about the multi-tip circlip pliers and the longer shaft Torx for that freaking peg bolt. The standard Torx collar length hit the U before engaging the bolt. That was an extra two trips; back to Home Depot (didn't have either of them) and then to Autozone for both tools. Good call!
 
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Old Jan 9, 2012 | 11:42 PM
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I would also consider an electric screwdriver or drill with conversion bits for sockets for those long bolts you'll encounter. Never start it with the drill, but it's also great for extraction.

Originally Posted by Rakthi
when buying a Torx set make sure there is a T27 in there. Not all sets have that one.
Amen to that one!!

Originally Posted by dcgray2
Also if you plan on changing exhaust in the future O2 sensor sized wrench or socket is required (I believe different sizes based on year of the bike).
If the sensor is disconnected from the ECU, a good sized open end wrench will be fine.
 
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Old Jan 9, 2012 | 11:51 PM
  #19  
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Originally Posted by NC D'LUXE
Damn, I'm going to have wait an entire year to ask Santa for that!!

One tool I just found I needed doing suspension work is a 3/8-Inch Drive Torque Adapter 3/4-Inch. You can use a box end wrench and hammer to get the shock shoulder bolt off (just like I did) but I was worried about tightening it to the specified torque when I reinstall. The service manual calls for the special tool from Snap-On ESSE24 which is freaking $53 (maybe it'll come in that set Santas going to bring...lol), but after searching all day I finally found a cheapo made by Stanley on Amazon for $18. No need to spend big money for a tool that may only get used once or twice.
Thanks for this. Installing 422 RAP later this winter so this will come in handy!
 
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Old Jan 10, 2012 | 11:53 AM
  #20  
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A good set of Torx bits/sockets as most people have stated. T25/T27/T35/T40 are the most common sizes I use. Some decent drivers. Most everything is standard and not metric except your rear axle which is a 36mm I think. Some good hand wrenches and sockets. Most common sizes are 3/8, 1/2, 9/16. Other size come up from time to time so just get sets that include these. If you don't trust your sense of touch when torquing things down then I highly recommend a couple of torque wrenches. An inch pound and a foot pound just to be safe. One of the most invaluable hand tools I have bought and used on my bike are ratcheting wrenches. Having the ability to ratchet out a nut or bolt that is in a space where a socket and ratchet wouldn't fit has saved me many a headache. I have the Craftsman which can be pricey ($120 for a set of 7) but there are other makers such as Gearwrench that make a similar set for less.

I tend to stick with Craftsman tools as much as possible although I am not devoted to them 100%. If I need a simple screw driver or something along those lines I don't necessarily have to have Craftsman. I actually own a good number of tools that are Stanley such as needle nose pliers or electrical pliers and I get them from Wal Mart. Sign up for the Craftsman Club which lets you know of all their sales on tools and gets you special pricing. It is totally free and worth the short time it takes. If I do get Craftsman I keep an eye out for specials to help keep the costs down. I also bought my lift from Sears/Craftsman. It is the more expensive yellow one they carry. Again, I waited on a sale and even though it was still a bit more than many others I could find, I am totally happy with it. Is is really sturdy and it is super low so you almost never have to worry about having the clearance to get it under you bike.
 
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