Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Aaarrgh! Crappy torx screw stripped!

Thread Tools
 
Search this Thread
 
Old May 8, 2012 | 01:06 PM
  #51  
Dew Me's Avatar
Dew Me
Elite HDF Member
Joined: Jul 2008
Posts: 3,524
Likes: 34
From: Maryland
Default

Originally Posted by ellerja
i bought a impact driver and a good Snap-On 27 torx socket. oh and i'll have to take the socket back and have it replaced the splines are twisted and mangled.
Good to know Snap-On does that too. Mine is twisted as well but I thought it was low quality.

Surprised at all the people reporting no problems. I know I'm the only one that has ever touched that primary. Damn near stripped 2 heads first time around. I somehow managed to talk them into coming out and bought two new ones. Next time around striped one. Today doing it again and stripped the second head I touched. Put the first screw back in and walked away. Oh, and I have ALWAYS used a high quality needle type inch pound torque wrench so they ain't over tightened as many have surmised. I think they are either crap screws or at the very least crappy head type. Maybe both. I need to put something better on there, I don't want to go through this crap again. It's really irritating. Little bit like Groundhog Day.
 
Reply
Old May 8, 2012 | 02:03 PM
  #52  
Detroit Iron's Avatar
Detroit Iron
Tourer
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2009
Posts: 478
Likes: 40
From: Bay Area - California Land of Libtards
Default

Torx is an inferior design in my opinion. For this reason I've swapped all mine out for standard hex or alen. It looks better now too.
 
Reply
Old May 8, 2012 | 04:02 PM
  #53  
*NIGHT TRAIN*'s Avatar
*NIGHT TRAIN*
Ultimate HDF Member
Joined: Feb 2008
Posts: 7,217
Likes: 3
From: Southern Ohio
Default

Originally Posted by Detroit Iron
Torx is an inferior design in my opinion. For this reason I've swapped all mine out for standard hex or alen. It looks better now too.

Yep, first thing I do on any of my bikes is dump the Torx.
 
Reply
Old May 8, 2012 | 04:46 PM
  #54  
mixxedupmedia's Avatar
mixxedupmedia
Intermediate
Joined: May 2012
Posts: 41
Likes: 3
From: Santa Rosa, CA
Default

I agree. Torx was invented by the devil. Seems so easy to strip, or even use the wrong size tool as they appear to fit if you are in a rush.

Unlike Allen heads, they are unforgiving if you don't have the tool full inserted at just 90 degrees.
 
Reply
Old May 8, 2012 | 05:10 PM
  #55  
Wabbit's Avatar
Wabbit
Thread Starter
|
Tourer
Joined: Feb 2011
Posts: 410
Likes: 1
From: Portland, ME
Default

And they use Torx all over the bike. I'd like to get rid of the ones holding the fender struts on, too.
 
Reply
Old May 9, 2012 | 09:54 AM
  #56  
03 Fatboy's Avatar
03 Fatboy
Tourer
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Jun 2007
Posts: 331
Likes: 27
From: New Brunswick
Default

When I change my primary oil I always remove the cover before draining oil. That way it you have a problem removing a screw you can reinstall the other screw and still ride the bike.
When removing these screws keep pressure on the torx bit and turn the wrench slowly with even pressure.
 
Reply
Old May 9, 2012 | 10:28 AM
  #57  
Dew Me's Avatar
Dew Me
Elite HDF Member
Joined: Jul 2008
Posts: 3,524
Likes: 34
From: Maryland
Default

Damn things did it to me again!!! Not totally sure if it is the screws or my socket. Socket splines are a little twisted, which happens waaaay too much and according to someone here happens even on Snap-On torx sockets. I got one off, brought it with me hoping to find something with a different head at Home Depot during lunch so I don't have this problem again. Can only get one off and I use a torque wrench so I am not over tightening.

This is after installing a new Clutch cable so this leaves my bike inoperable.

Stupid torx. Under theory the should be great but in practice they are the devil!
 
Reply
Old May 10, 2012 | 07:58 AM
  #58  
Clayvis's Avatar
Clayvis
Road Master
Joined: Sep 2004
Posts: 892
Likes: 8
From: Central Florida
Default

First off, I agree that torx screws suck. Just wondering if you guys having all the problems are using loktite on the threads....I have never used it on my deby cover screws (or any torx screws) and have had Zero leaks. If you are using it, STOP! You don't need it. Also, when I remove a torx I use one hand to push on the ratchet head creating maximum pressure on the bit, and the other hand to turn the handle. Works every time for me. I think the chrome screws might be a bit tougher also....just my 2 centavos.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 10, 2012 | 09:47 AM
  #59  
Dew Me's Avatar
Dew Me
Elite HDF Member
Joined: Jul 2008
Posts: 3,524
Likes: 34
From: Maryland
Default

So I bought Allen head screws and a new T-27 yesterday. No built-in washers and none with a small enough outside diameter, so I'm skipping washers. Anyone who thinks that is a mistake please let me know. I will have to grind down the bolts I think. I had a choice between a bit longer and a bit shorter and picked a bit longer. I don't know yet if there is room in the primary for a longer screw. Hmmmm, without the washer the smaller screw might have been the right length. Shoot...

So I said I got one off. The new bit allowed me to get 2 more off. Leaving two. Lots of fighting and I finally got one out with an extractor. Last one I'll fight with tonight. Guess I will have to drill the head off. I'm nervous about this though. Too small a bit doesn't seem like it'll help. Too big a bit if I don't stop soon enough seems like I could go too far and drill something I don't want to.

I have not used Loctite and will not use Loctite. I will for sure use anti-seize in the future. Considering the "snap" I hear when removing many bolts on my Harley I think anti-seize should become normal operating procedure. I've always used it for spark plugs, and have had a tube in the toolbox consistantly for 25 years. Previous to my Harley I've never really found any other needs for it other than the spark plugs.
 
Reply
Old May 10, 2012 | 09:51 AM
  #60  
Wabbit's Avatar
Wabbit
Thread Starter
|
Tourer
Joined: Feb 2011
Posts: 410
Likes: 1
From: Portland, ME
Default

I had to drill the heads off and it worked out fine. I started with smaller bits and worked my way up, just went slow and avoided over heating the bit.
 
Reply



All times are GMT -5. The time now is 02:36 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE