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poor running 2012 Custom

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Old Aug 26, 2015 | 09:05 AM
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Default poor running 2012 Custom

My 2012 Custom with 4500mi is sputtering, jerking, etc when hitting bumps in the road, while cruising with the throttle just cracked. Yesterday when I first rode it, it ran just fine. Awhile later it started doing the same thing again! I tried wiggling wires. I re-did my battery connections. I replaced the TPS, and cleaned the TMAP. All I have installed are XIEDS. It has the stock ac housing & element. I do have Khrome Werks slip-ons with the sound reducers also. The thing will run just fine on smooth pavement, but around here there are plenty of bumpy roads. Any ideas? (Check engine light has not come on either) Thank you!
 
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Old Aug 26, 2015 | 03:16 PM
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Originally Posted by hammer6315
My 2012 Custom with 4500mi is sputtering, jerking, etc when hitting bumps in the road, while cruising with the throttle just cracked. Yesterday when I first rode it, it ran just fine. Awhile later it started doing the same thing again! I tried wiggling wires. I re-did my battery connections. I replaced the TPS, and cleaned the TMAP. All I have installed are XIEDS. It has the stock ac housing & element. I do have Khrome Werks slip-ons with the sound reducers also. The thing will run just fine on smooth pavement, but around here there are plenty of bumpy roads. Any ideas? (Check engine light has not come on either) Thank you!
Sounds like you may be running it at low rpm's. When you hit a bump there is a slight change in the throttle that results in the bucking, because of the low RPM's.

What gear/speed is this occurring at?

Sportsters like to run at 3000 rpm's or higher, even at cruise with the throttle barely cracked.

 
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Old Aug 26, 2015 | 04:03 PM
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Thanks for that chart Kevin.
 
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Old Aug 26, 2015 | 04:04 PM
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Thanks for the ideas. How about 45mph in third gear with the throttle locked, it has done it. If I hit a large bump on the freeway it will stumble also. But, if I coast over the bumps (ie railroad tracks) clutch pulled & throttle closed, it does not do it.
 

Last edited by hammer6315; Aug 26, 2015 at 04:08 PM. Reason: make my explanation more clear.
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Old Aug 26, 2015 | 10:32 PM
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Originally Posted by hammer6315
Thanks for the ideas. How about 45mph in third gear with the throttle locked, it has done it. If I hit a large bump on the freeway it will stumble also. But, if I coast over the bumps (ie railroad tracks) clutch pulled & throttle closed, it does not do it.
Nope, that is not a lugging stumble...next thing I would check is to see if any wires are loose to the coil, and if the plug wires are good....also the connection to the ECM....pull it off and use some dielectric grease on it.

If it does it on a full tank, then it is probably not a crack in the fuel pick-up hose, but if it does it more when the fuel tank is not topped off, then that could be it.
 
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Old Aug 27, 2015 | 12:26 AM
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ground cable may be loosen. besides checking the cable tightened to engine case, move out the battery to ensure it is tightened to the battery too.
 

Last edited by hpotter; Aug 27, 2015 at 12:30 AM.
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Old Aug 27, 2015 | 06:40 AM
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check your rear injector wiring...

https://www.hdforums.com/forum/sport...les-again.html
 
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Old Aug 27, 2015 | 08:46 AM
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Thanks for the ideas! I shall delve into them. I suppose I'll have to remove the fuel tank to get an unobstructed view of the wires. I will make a note of fuel level when stumbling occurs. Thanks again. (I pulled the battery and cleaned both connections) Do TSSM ever go bad?


Geo
 
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Old Aug 27, 2015 | 09:25 PM
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Default poor running 1200 sportster

Today it ran fine to and from our usual destination, ~15 mi. each way. I hate to queer my good luck by mentioning it. I did pull the ECM off the battery box, but did not un-plug it, cause I had no dielectric grease. (Would plumbers grease do the job?) Anyhow, me happy right now. Thanks again for the ideas.
 
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Old Aug 27, 2015 | 10:05 PM
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Originally Posted by hammer6315
Today it ran fine to and from our usual destination, ~15 mi. each way. I hate to queer my good luck by mentioning it. I did pull the ECM off the battery box, but did not un-plug it, cause I had no dielectric grease. (Would plumbers grease do the job?) Anyhow, me happy right now. Thanks again for the ideas.
Sounds like maybe there is a poor connection on the ECM plug and it is working well once you shifted it around by pulling it off the box.

I would go to an auto parts store and get a $2 packet of dielectric grease.
 
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