Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

intake seals

Thread Tools
 
Search this Thread
 
Old Feb 2, 2018 | 02:58 PM
  #1  
Pablow's Avatar
Pablow
Thread Starter
|
5th Gear
Joined: Oct 2017
Posts: 9
Likes: 0
From: Bay Area, San Francisco
Default intake seals

hi All

Changed all the seals finally which was a great introduction to the bike, got it all back together and took it for a little ride.
Still farting and popping on deceleration, however much better than it was.

Managed to spray some cleaner into top of flange and the revs dropped, i think i have a leak still.

Would you replace flanges when doing this, could they be slightly warped? should i be using any form of sealant?

Thanks all

Trying to get finished as the decent weather has arrived
 
Reply
Old Feb 2, 2018 | 03:12 PM
  #2  
Yamaharley's Avatar
Yamaharley
Outstanding HDF Member
Joined: Oct 2016
Posts: 2,530
Likes: 546
From: Wayne County, PA
Default

It's possible the seal could've moved a bit while tightening down the flanges. I use a tiny dab of grease to hold them in perfect while tightening.
 
Reply
Old Feb 2, 2018 | 03:17 PM
  #3  
Pablow's Avatar
Pablow
Thread Starter
|
5th Gear
Joined: Oct 2017
Posts: 9
Likes: 0
From: Bay Area, San Francisco
Default

i will give that a go this weekend, hoping i can sort it.
 
Reply
Old Feb 2, 2018 | 03:21 PM
  #4  
Yamaharley's Avatar
Yamaharley
Outstanding HDF Member
Joined: Oct 2016
Posts: 2,530
Likes: 546
From: Wayne County, PA
Default

Decel popping could also be exhaust gaskets so you might want to check those as well.
 
Reply
Old Feb 2, 2018 | 03:34 PM
  #5  
Pablow's Avatar
Pablow
Thread Starter
|
5th Gear
Joined: Oct 2017
Posts: 9
Likes: 0
From: Bay Area, San Francisco
Default

ok thanks it wouldn't surprise me, going through whole bike replacing stuff. any quick ways to check?
 
Reply
Old Feb 2, 2018 | 04:15 PM
  #6  
Yamaharley's Avatar
Yamaharley
Outstanding HDF Member
Joined: Oct 2016
Posts: 2,530
Likes: 546
From: Wayne County, PA
Default

I usually just pull the exhaust. I would replace the crossover gasket in the exhaust too. Those usually don't get changed out as often. It's recommended to replace the exhaust gaskets in the heads every time the exhaust is removed.

Edit: forget the crossover if they aren't stock pipes. Some aftermarket pipes keep a crossover so I would still check.
 

Last edited by Yamaharley; Feb 2, 2018 at 04:17 PM.
Reply
Old Feb 2, 2018 | 04:31 PM
  #7  
Pablow's Avatar
Pablow
Thread Starter
|
5th Gear
Joined: Oct 2017
Posts: 9
Likes: 0
From: Bay Area, San Francisco
Default

ok thanks
 
Reply
Old Feb 2, 2018 | 05:46 PM
  #8  
John Harper's Avatar
John Harper
HDF Community Team
10 Year Member
Joined: Dec 2011
Posts: 8,548
Likes: 3,975
From: San Diego, CA
Community Team
Default

I greased up my seals really good with red grease, then you only gently tighten the bolts, not much at all is fine. Make sure you leave them hand tight until you have the carb mounted securely so the manifold can align itself. Then do the gentle tightening on the bolts.

John
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
imjwag
EVO
17
Oct 31, 2014 08:53 PM
Blitzburgh
Touring Models
23
Apr 19, 2014 07:16 AM
ddayvist763
Exhaust System Topics
3
Oct 13, 2013 09:44 AM
Nor Cal Mafia
General Harley Davidson Chat
2
Mar 12, 2012 12:05 AM
hboat
Exhaust System Topics
7
Mar 5, 2012 03:11 PM




All times are GMT -5. The time now is 06:15 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE