When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
hey all, first Harley here, so go easy. But my new '19 Sportster 48's key ignition (standard ignition, not anything special) is super hard to get the key in compared to other bikes / cars I've owned. Is this common, in my head, or worth looking into warranty work over? Key goes in, but you have to fight it enough where it's annoying...
Take a fine jeweler file or a piece of 500 silicon carbide paper and very carefully go over the edges. In time it will do it on it's own.
RIP'S new Subie key was the same way. Everyone is cutting quality control to the barebone. If you make 1000s of keys, that adds up to a lot of time for someone to do that.
Putting anything in the actual key hole just causes problems later.
If you have the security system, you could always just replace the Ignition swtich with a pushbutton switch,
or even a switch from a softail for "keyless" operation. As mentioned, this is NOT recommended for
applications that do not have the Security System since anyone could just start up & ride off with
your bike.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.