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2001 Sportster 883 Misfire and Stalling

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Old Aug 1, 2023 | 08:39 PM
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Default 2001 Sportster 883 Misfire and Stalling

I have a 2001sportster 883 with around 12k miles on it. It runs fine at idle and starts right up but after riding for about 10-15 minutes it starts to misfire and stall out. I’ve already put a new battery, new plugs (gapped to specs), new plug wires, a new stator and I cleaned the carb. The misfire and stalling only seems to occur after it gets warmed up. Any tips are appreciated!
 
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Old Aug 1, 2023 | 09:37 PM
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My guess is an ignition component is faulty.
 
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Old Aug 2, 2023 | 07:42 AM
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The ignition module in your bike is know for heat related failure. Harley does not offer a replacement, so you need to go aftermarket. I think Ultima or Dyna are good choices. 1998-2003 bikes are affected.

John
 
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Old Aug 2, 2023 | 11:36 AM
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Thanks guys I will try replacing the ignition module. Do you think the ignition coil should be replaced as well?
 
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Old Aug 2, 2023 | 11:38 AM
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I see no reason to.

John
 
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Old Aug 2, 2023 | 11:50 AM
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Great. I found a video on doing it, seems simple enough. Once I get the part in I will update if it has fixed my problem or not. Thanks again for the speedy replies and ideas. I hope this solves everything because I’m dying to ride the weather has been so nice
 
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Old Aug 19, 2023 | 11:04 AM
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Did the module with a dynatek 2000i (made sure it was timed properly and set on the right curve) and decided to do the ignition coil as well to cover all my bases and for peace of mind to know the whole ignition system is brand new. Still having that stalling/misfire issue
 
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Old Aug 19, 2023 | 07:43 PM
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A failing crank position sensor can cause several problems, including misfires and stalling. Electrical devices can act up as they heat up, expansion causing cracks to widen, that sort of thing. It's something to check out. Best of luck with it.
 

Last edited by Rufus13; Aug 19, 2023 at 07:45 PM.
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Old Aug 20, 2023 | 11:31 AM
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Originally Posted by Rufus13
A failing crank position sensor can cause several problems, including misfires and stalling. Electrical devices can act up as they heat up, expansion causing cracks to widen, that sort of thing. It's something to check out. Best of luck with it.
There is no crank position sensor on an 01. There is a speedometer sensor in that same spot I think though which looks the same. The pre-04 bikes use a timing cup behind the ingnition module to determine the crank position for timing.
 

Last edited by OCSpringer; Aug 20, 2023 at 11:34 AM.
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Old Aug 20, 2023 | 12:03 PM
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Sounds electrical. I had the exact same symptoms with my 03 when the ignition module went out but you've replaced that. Did you replace the rotor cup as well? I hear these can go bad as well. I replaced mine with the Hammer version.

I also had similar issues when my battery cable was broken under the sheath. My thought is your issue is still electrical but that is just my gut feeling based on the symptoms, the misfire being the one that stands out.
 

Last edited by OCSpringer; Aug 20, 2023 at 12:12 PM.
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