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Battery box removal

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Old Feb 17, 2024 | 06:48 AM
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Default Battery box removal

Remove battery box holder .... I've removed these four screws but it won't come out, I need to cut it down for the ECM relocation, any ideas? Thanks
 
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Old Feb 17, 2024 | 06:50 AM
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Year & Model of your Sportster would be useful to look up the parts diagram.
 
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Old Feb 17, 2024 | 06:58 AM
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Originally Posted by CoolBreeze3646
Year & Model of your Sportster would be useful to look up the parts diagram.
Sorry, XL C 1200 2009
 
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Old Feb 17, 2024 | 07:13 AM
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1. Remove left side cover. See 2.16 LEFT SIDE COVER.
2. Disconnect battery cables, negative cable first, and remove
battery. See 1.16 BATTERY MAINTENANCE.
3. Reach under battery tray and push TSM/TSSM/HFSM up
from cavity in bottom of tray. Unplug and remove
TSM/TSSM/HFSM. See 7.8 TURN SIGNAL AND
SECURITY MODULE (TSM/TSSM/HFSM).
4. Remove rear brake master cylinder reservoir cover by
grasping cover and gently pull straight out from reservoir.
Unbolt reservoir and secure out of the way with an elastic
tiedown cord, mechanic's wire or cable strap. See
2.12 REAR BRAKE MASTER CYLINDER RESERVOIR.
5. See Figure 7-24. Remove screw securing rear brake hose
clamp (1) to battery tray (2).
6. Remove TORX screw (3) securing rear brake lamp switch
assembly (4) to battery tray. Gently pull brake lamp switch
assembly back out of the way. Do not bend or stress metal
brake lines.
7. See Figure 7-25. Remove three screws (4) securing battery
tray to mounting tabs (5) on frame.
8. See Figure 7-26. Slide H-bracket (1) up frame tube as far
as possible and disengage battery tray upright support (3)
from tabs (2) on H-bracket
9. Lift up battery tray slightly so that mounting tabs will clear
mounts on frame. See Figure 7-25. As you lift up on tray,
pull down gently on end of battery strap support (3) to
clear frame and wiring harnesses above battery tray.
10. Slide battery tray out and remove from left side of vehicle.

Taking this from a manual so I hope you can visualise without the pictures.
 
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Old Feb 17, 2024 | 07:19 AM
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Originally Posted by Andy from Sandy
1. Remove left side cover. See 2.16 LEFT SIDE COVER.
2. Disconnect battery cables, negative cable first, and remove
battery. See 1.16 BATTERY MAINTENANCE.
3. Reach under battery tray and push TSM/TSSM/HFSM up
from cavity in bottom of tray. Unplug and remove
TSM/TSSM/HFSM. See 7.8 TURN SIGNAL AND
SECURITY MODULE (TSM/TSSM/HFSM).
4. Remove rear brake master cylinder reservoir cover by
grasping cover and gently pull straight out from reservoir.
Unbolt reservoir and secure out of the way with an elastic
tiedown cord, mechanic's wire or cable strap. See
2.12 REAR BRAKE MASTER CYLINDER RESERVOIR.
5. See Figure 7-24. Remove screw securing rear brake hose
clamp (1) to battery tray (2).
6. Remove TORX screw (3) securing rear brake lamp switch
assembly (4) to battery tray. Gently pull brake lamp switch
assembly back out of the way. Do not bend or stress metal
brake lines.
7. See Figure 7-25. Remove three screws (4) securing battery
tray to mounting tabs (5) on frame.
8. See Figure 7-26. Slide H-bracket (1) up frame tube as far
as possible and disengage battery tray upright support (3)
from tabs (2) on H-bracket
9. Lift up battery tray slightly so that mounting tabs will clear
mounts on frame. See Figure 7-25. As you lift up on tray,
pull down gently on end of battery strap support (3) to
clear frame and wiring harnesses above battery tray.
10. Slide battery tray out and remove from left side of vehicle.

Taking this from a manual so I hope you can visualise without the pictures.
Thanks but hell no without images, what page in manual please?
 
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Old Feb 17, 2024 | 07:24 AM
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You have a manual and you didn't look at it?

Anyway this is 2008 but the same really. Section 7 electrical. 7.10 battery tray.
 
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Old Feb 17, 2024 | 07:43 AM
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Parts diagrams






 
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Old Feb 17, 2024 | 03:08 PM
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Originally Posted by CoolBreeze3646
Parts diagrams





Cheers ... Downloaded 2009 manual, still won't come out, says remove the bolts I have with blue cross but then says additionally remove the three bolts holding it on, I can only see two...

4 references to the "three bolts" but only actually shows you one and can only find two

 
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Old Feb 18, 2024 | 03:53 AM
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If you can't get the box out let's rewind. Why do you want to relocate the ECM?
 
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Old Feb 18, 2024 | 04:33 AM
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Originally Posted by Andy from Sandy
If you can't get the box out let's rewind. Why do you want to relocate the ECM?
New seat brother, live in UK so any le Pera n such for 07-09 are just not stocked. Plus I want the cobra and they don't make 07-09 version
 
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