Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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Old Dec 13, 2007 | 04:22 PM
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Default Speed sensor

Has anyone changed out a speed sensor on a 1200 Custom. My speedo and odometer don't work. I ran the code and it came up d02 which is speed sensor power shorted or high open. Just wondering how difficult this job might be.
 
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Old Dec 13, 2007 | 04:27 PM
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Default RE: Speed sensor

What year is your sportster?

The speed sensor on the pre 2004 models takes time with an allen wrench. It can be done, tho you will wish you had a ratcheting wrench. Once the bolt is out the sensor can come out, twisting helps, same for getting it back in. The washer may be shot, you may want one on hand before getting the sensor out.
 
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Old Dec 13, 2007 | 04:36 PM
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Default RE: Speed sensor

Sorry about that. It is a 2002 1200 Custom with 15,000 miles on it.
 
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Old Dec 13, 2007 | 04:57 PM
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Default RE: Speed sensor

The oil lines are not really in the way of the allen moving 1/8 - 1/4 turn. It takes forever! Then if you forget to twist the little bitch she will sit and I have yet to find a pry tool to reach it. I also used a bit of vasaline to lube the o-ring and it poped in after a little twist. Slack in the cable helps. There should be pleanty of slack from under the seat, just work it thru the zip ties, you may not have to remove the zip ties. Oh yes, you are replacing it, I guess the zip ties can go. An 0-ring should come with the new one.
 
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Old Dec 13, 2007 | 06:27 PM
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Default RE: Speed sensor

Thanks for the heads up. It sounds like a rainy day project that will test my patience.
 
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Old Dec 13, 2007 | 06:35 PM
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Default RE: Speed sensor

I had mine replaced at the dealer.I went for about 300 miles with a broke speedometer though
 
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