Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Clutch cable broke

Thread Tools
 
Search this Thread
 
Old Apr 26, 2008 | 09:23 AM
  #1  
85RoadsterXLS's Avatar
85RoadsterXLS
Thread Starter
|
Road Master
15 Year Member
Joined: Feb 2007
Posts: 903
Likes: 54
From: Liberty Hill, Tx.
Default Clutch cable broke

Coming home last night trying to outrun a storm and my clutch cable broke. Good news I was only a half mile from home. Bad news I was turning onto my street so I was in first gear.How hard is it to replace the cable? I did a search, but it appears from the posts I read that it is different for the newer models.
 
Reply
Old Apr 26, 2008 | 09:46 AM
  #2  
OldFenderGuy's Avatar
OldFenderGuy
Ultimate HDF Member
Joined: Sep 2005
Posts: 8,641
Likes: 26
From: Ozark Country
Default RE: Clutch cable broke

Really isn't that difficult to change out a clutch cable, and if you have a maintenance manual it will walk you through step by step...

 
Reply
Old Apr 26, 2008 | 09:49 AM
  #3  
85RoadsterXLS's Avatar
85RoadsterXLS
Thread Starter
|
Road Master
15 Year Member
Joined: Feb 2007
Posts: 903
Likes: 54
From: Liberty Hill, Tx.
Default RE: Clutch cable broke

I meant the weather kind of storm. I have not got a manual yet. Definately need to.
 
Reply
Old Apr 26, 2008 | 11:47 PM
  #4  
jackofhearts's Avatar
jackofhearts
Tourer
Joined: Sep 2007
Posts: 262
Likes: 0
From:
Default RE: Clutch cable broke

You need a manuel to figure it out as it is unique, but exremly simple with the instructions - half an hour ish.
 
Reply
Old Apr 27, 2008 | 04:26 AM
  #5  
DannyZ71's Avatar
DannyZ71
Extreme HDF Member
Joined: Jun 2007
Posts: 12,653
Likes: 18
From: Broken Arrow, Oklahoma
Default RE: Clutch cable broke

I wouldn't think you'd even need the manual. Just get the cable, route it along side the old cable, then connect it up and remove the old cable. I did those when I was 12 years old.
 
Reply
Old Apr 27, 2008 | 06:01 AM
  #6  
dbleagle's Avatar
dbleagle
Ultimate HDF Member
Joined: Jun 2006
Posts: 8,438
Likes: 6
From: Gulf Coast of Mississippi
Default RE: Clutch cable broke

Its not a hard job... well if you pay attention to how you take the old one off....

You haven't ever shifted without a clutch? You know its possible... at least to get home...

Oh... and don't do what somebody else did in another thread and strip out the case....[:@] it will thread in there with little or no resistance...

If its not then stop and start over again...

Charlie D.
 
Reply
Old Apr 27, 2008 | 07:54 AM
  #7  
Terp84Alum's Avatar
Terp84Alum
Road Master
Joined: Dec 2007
Posts: 763
Likes: 1
From: Middletown, MD USA
Default RE: Clutch cable broke

And be careful when you tighten the threads into the case. The threads on the cable are very very weak. Hand tighten and maybe a wrench a tad but that's it. I snapped the first one on my first attempt.
 
Reply
Old Apr 27, 2008 | 09:03 AM
  #8  
85RoadsterXLS's Avatar
85RoadsterXLS
Thread Starter
|
Road Master
15 Year Member
Joined: Feb 2007
Posts: 903
Likes: 54
From: Liberty Hill, Tx.
Default RE: Clutch cable broke

Thanks for all the help guys. I am going to order a manual today. And dbleagle, I had a brainfart or somthing about shifting without a clutch. Your right.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Apr 27, 2008 | 09:25 AM
  #9  
Lopoetve's Avatar
Lopoetve
Road Master
Joined: Apr 2008
Posts: 1,195
Likes: 2
From: Denver, Colorado
Default RE: Clutch cable broke

only problem comes when you have to stop
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
martin10
2018+ Softail Models
38
Jan 26, 2020 01:54 PM
little-e
Primary/Transmission/Driveline/Clutch
1
Jul 24, 2015 08:34 AM
Cornel
Touring Models
5
Aug 20, 2012 03:52 PM
barnzee
Primary/Transmission/Driveline/Clutch
2
Jul 4, 2011 11:40 AM
bfgoodmudder
Primary/Transmission/Driveline/Clutch
11
Feb 12, 2010 09:27 PM




All times are GMT -5. The time now is 09:43 PM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE