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FYI-Fuel Filter housing problem!!!!

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Old Dec 31, 2014 | 12:02 PM
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Default FYI-Fuel Filter housing problem!!!!

Went to get gas today and stopped dead about 1/2 mile from the house. Wasn't getting fuel or no steady pressure….took the gas cap off and tried starting it….could see a spray inside the tank….pushed it home and used my handy-dandy gas tank tool to remove the ring and removed the pump assemble. Found a broken ear on the fuel filter housing where the horse shoe type pin holds the top plate and the filter housing together.

Glad I wasn't 150 miles away from home….like the day before on a ride.

See pictures…………Happy New Year.
 

Last edited by Jerry1834; Dec 1, 2016 at 05:12 PM.
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Old Dec 31, 2014 | 12:35 PM
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Even after the recall and with the upgraded housing, I've already replaced mine once again. I plan on doing it every 25k miles. Upon inspection I could still see weakening around the tabs.
 
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Old Dec 31, 2014 | 12:36 PM
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BTW, like your tool. What size/grade PVC did you use?
 
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Old Dec 31, 2014 | 01:04 PM
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Originally Posted by dawg
BTW, like your tool. What size/grade PVC did you use?

Same here ! Info would be great
 
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Old Dec 31, 2014 | 01:07 PM
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Originally Posted by PapaJ
Same here ! Info would be great
I just did a search under Jerry and found his original posts and description about the tool
 
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Old Dec 31, 2014 | 01:11 PM
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Just back from HD and they only had one in stock….New part # has a 'B' after it. Wasn't a where of a recall on this part….The new one is definitely re-enforced where the clip slide's in.

I check it every 25k when I change the filter and just looked at it 5k ago and didn't see anything….Glad I was near home.

My tool was made from a piece of junk pvc its about 5 1/2 inch OD and 1/2 thick. Was some type of coupler…I had to open the one end to fit the ring….and cut the teeth….other than that pretty simple and didn't cost $125.

Jerry

BK-FL XV

Dawg….you wouldn't know Cupcake from VT?
 

Last edited by Jerry1834; Dec 1, 2016 at 05:12 PM.
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Old Dec 31, 2014 | 01:19 PM
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Got a pattern?
 
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Old Dec 31, 2014 | 01:47 PM
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Here's a link to Jerry's original device...

https://www.hdforums.com/forum/touri...removal-7.html


And here's another helpful link...


https://www.hdforums.com/forum/touri...9-touring.html
 

Last edited by Sam D.; Dec 31, 2014 at 01:49 PM.
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Old Dec 31, 2014 | 02:25 PM
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Up an running!!!! Negative on a pattern but next time you change your filter just lay the ring on a piece of cardboard and trace it…..Thats what I did and then worked from that for fit…..
 
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Old Dec 31, 2014 | 03:14 PM
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Originally Posted by Jerry1834

Dawg….you wouldn't know Cupcake from VT?
Who is cupcake, a forum member?
 
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