Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Bottom end Failure

Thread Tools
 
Search this Thread
 
Old Aug 25, 2015 | 07:36 AM
  #21  
smokindave's Avatar
smokindave
Road Warrior
Joined: Mar 2008
Posts: 1,783
Likes: 10
From: Oh
Default

A couple years ago ( I believe it was 11' model year) HD went to using NO bushings on the connecting rods and the cams. I said at the time, "this is going to cause some problems in the future". Of course I was scoffed at by all the "experts".

Now I see another thread where someone also had their cams go south because the bearings went out. The cams used to have bushings to carry the other end but, HD eliminated those also.

Two instances don't make a trend but, how many others have happened that we don't know about? I still stand by my opinion that removing the bushing on the con rods and cam ends was wrong by HD but, I am just another poster with an opinion.
 
Reply
Old Aug 25, 2015 | 08:39 AM
  #22  
lionsm13's Avatar
lionsm13
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Loved
Joined: Oct 2007
Posts: 56,052
Likes: 88,328
From: Western South Dakota
Default

Originally Posted by smokindave
A couple years ago ( I believe it was 11' model year) HD went to using NO bushings on the connecting rods and the cams. I said at the time, "this is going to cause some problems in the future". Of course I was scoffed at by all the "experts".

Now I see another thread where someone also had their cams go south because the bearings went out. The cams used to have bushings to carry the other end but, HD eliminated those also.

Two instances don't make a trend but, how many others have happened that we don't know about? I still stand by my opinion that removing the bushing on the con rods and cam ends was wrong by HD but, I am just another poster with an opinion.
Probably another way by the "engineers of HD" or "those who know" to save a few pennies?

Agree with the S & S 124 idea.
 
Reply
Old Aug 25, 2015 | 09:35 AM
  #23  
Weavr99FLHT's Avatar
Weavr99FLHT
Outstanding HDF Member
Joined: Mar 2008
Posts: 2,306
Likes: 39
From: Everywhere
Default Bottom end Failure

Originally Posted by blackx-runner
What was there logic for the cams causing the rod bearing failure.
Sounds like a BS excuse not try to get out of warranty. Keep fighting it and have them provide the proof that the cams were the cause of the issue.
A Service Plan is a signed contract/agreement and not a warranty. Warranty laws do not apply. The contract you signed has a lot of small print.
 
Reply
Old Aug 25, 2015 | 10:38 AM
  #24  
0ldhippie's Avatar
0ldhippie
Ultimate HDF Member
Joined: Mar 2012
Posts: 6,129
Likes: 143
From: Santa Cruz
Default

Originally Posted by Dozer40
Thanks friend. I've never really considered lower end issues till now. I'm working on some options with some local talent. Did you move from Sac?
Lower ends are a crap shoot even stock. Let me know if ya need a guy. Yeah live'n the good life on the coast now! Party!!
 
Reply
Old Aug 25, 2015 | 12:38 PM
  #25  
Seventy4blazer's Avatar
Seventy4blazer
Road Master
Joined: Apr 2015
Posts: 1,149
Likes: 137
From: Surprise, AZ
Default

120R...


 
Reply
Old Aug 25, 2015 | 01:09 PM
  #26  
Keithhu's Avatar
Keithhu
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2009
Posts: 17,145
Likes: 6,168
From: SE Michigan
Default

Originally Posted by Seventy4blazer
120R...

Given a decision to replace the motor, I'd go with an S&S product vs Harley, but there are a million opinions on this.
 
Reply
Old Aug 25, 2015 | 01:19 PM
  #27  
Dozer40's Avatar
Dozer40
Thread Starter
|
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2013
Posts: 1,912
Likes: 328
From: Arizona
Default

All I know is at this point, on my next day off I'm going by HD with a trailer and rescuing my bikes parts and pieces. Thanks for all the insight.
 
Reply
Old Aug 25, 2015 | 02:05 PM
  #28  
Mike3970's Avatar
Mike3970
Advanced
Joined: Sep 2013
Posts: 59
Likes: 0
From: Minnesota
Default

I see a couple of the guys saying to get a 124 s&s motor. I did that and installed it all myself. Just to give you an idea, it cost about 9 grand in parts alone for my build. But I love how it all turned out in the end.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 25, 2015 | 03:10 PM
  #29  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

Originally Posted by lionsm13
Probably another way by the "engineers of HD" or "those who know" to save a few pennies?
You hit the nail on the head- a 'perfectly engineered' motor will have all the parts matched where there is no 'weak link'.

the H-D engineers are designing for a 80 HP motor...so a perfectly engineered motor will have various component failures at 10 or 15% above that.

there is no sense in a 200 HP crank in a 80 HP motor if there are cost savings- esp if 90% of the riders don;t want to pay for extra capacity.
( and many of us are happily riding sub 80 Hp machines for many many trouble-free miles)

a replacement designed and built performance motor will give a better end result if that is the goal, then the nest weakest link will be found, clutch, primary drive tranny, bearings frame flex etc etc.

I think that most of us can come up with examples where cost savings influenced design or engineering decisions which adversely affect the product

Mike
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
2013_FLHTK
Touring Models
66
Dec 12, 2013 07:10 PM
motordog
Touring Models
18
Jan 12, 2013 02:12 PM
stan60
Touring Models
7
Jun 28, 2012 05:56 PM
South Jersey Scooter Trash
Dyna Glide Models
9
Apr 13, 2011 01:59 PM
jpalm
Touring Models
26
Dec 12, 2010 04:30 PM




All times are GMT -5. The time now is 08:39 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE