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Help with bolt in primary

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Old Jul 4, 2017 | 05:08 PM
  #11  
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Take one with you to ACE hardware and find some allen head chrome ones and chrome washers and make sure to use correct allen wrench to be problem free.
 
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Old Jul 4, 2017 | 07:27 PM
  #12  
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Originally Posted by larsfum
They are not Harley specific.

I don't know why so many people that own Harleys have problems with stripped primary cover bolts. There is absolutely no reason to torque them that tight.
I think button heads seem to lock compared to socket head cap screws.

Also the hex is shallower than socket cap screws which means the driver can strip them easier.
 

Last edited by 1flhtk4me; Jul 4, 2017 at 07:38 PM.
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Old Jul 4, 2017 | 07:34 PM
  #13  
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Originally Posted by 1flhtk4me
I think the button heads seem to lock compared to socket heads.
It doesn't matter how they're torqued. If you use stainless or Chrome into an aluminum primary cover they will melt together and become one. You need to use anti seize in the derby and the primary cover. Also on the brake calipers if they mail to an aluminum bracket as they do on my Heritage in the back.
 
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Old Jul 4, 2017 | 07:40 PM
  #14  
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I've used a center punch to get them out...but seeing as how the OP has solved his problem, I won't run thru how that works.

​​​​​​​But I will say that Loctite 242 Blue works as an anti-seize too, in addition to a thread lockers.
 
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Old Jul 4, 2017 | 07:49 PM
  #15  
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I had that happen to me as well. I took the chisel route as well. I does not take much force at all to break them loose.
 
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Old Jul 4, 2017 | 07:53 PM
  #16  
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Originally Posted by golfblues
It doesn't matter how they're torqued. If you use stainless or Chrome into an aluminum primary cover they will melt together and become one. You need to use anti seize in the derby and the primary cover. Also on the brake calipers if they mail to an aluminum bracket as they do on my Heritage in the back.
I have noticed the same with black oxide coated button heads on other applications.

Antiseize on the back of the head should help.I bet washers would help also.

It's not the thread that is jamming up as you know.
 
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Old Jul 5, 2017 | 07:01 AM
  #17  
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As a former HD maintenance tech, before you drop your oil always run the bike hot, then park and loosen those bolts.
Only turn them when they're hot and you'll never have a problem breaking them loose.

Also, never use a center punch or grooving, slotting, hammer, or whatever.
Just use a 15/64 drill bit to take the head off clean and then you can roll the left over shank out with your fingers.
The bolt is obviously already center punched, and this method takes only seconds. Saves the chrome on a lot of primary covers this way.
 
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Old Jul 5, 2017 | 07:33 AM
  #18  
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I agree with lp as to remove the bolts when the bike is hot. I can't agree with the anti-seize, but I will second that blue locktite keeps them snug in there, and I have never had one seize up when using this combo.
 
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Old Jul 5, 2017 | 08:14 AM
  #19  
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Originally Posted by larsfum
I agree with lp as to remove the bolts when the bike is hot. I can't agree with the anti-seize, but I will second that blue locktite keeps them snug in there, and I have never had one seize up when using this combo.
The blue Loctite acts like an anti seize but anti-seize is better for the application. I have never had one of these to come loose on two bikes over the last 12 years. Loctite is not needed on the primary or Derby covers
 
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Old Jul 5, 2017 | 10:25 AM
  #20  
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had to drill one out once (which was odd as I had torqued them to spec prior.) It wasn't that bad. Once the button head popped off and I had the derby cover off one could easily remove the rest of the bolt unscrewing via fingers. The torx bits do seem to get chewed up over time. for whatever reason.
 
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