Cam chain tensioner failure
Is it as easy to do as it appears?
Edit: I've been looking at other responses and I'm interested in peoples' opinions here that have done it.
Additionally, you need crank run out to be .004 or less, (many believe it should be .003 or less) to use gear drive cams. Too much run out and you will ruin the cam gears... that can be worse than a trashed spring tensioner..
The newer the bike, the larger the MoCo has changed the "acceptable" crank run out numbers. I believe in '10ish, the Moco changed the max allowable run out spec to .012. That is a large amount of crank run out, and way outside the allowable limit for gear cams...
There is a good chance, the the run out on your '16, is way too large to allow for gear cams...... something to think about and check out, before even entertaining the idea of gear drive cams in your bike....
I measured .0025 on the crank run out for my '03 Heritage, yet when I got rid of the spring tensioners, I went with the '07+ cam plate upgrade with the roller chains and hydraulic tensioners. I believe that set-up to be very reliable.....
Last edited by hattitude; Jun 24, 2018 at 06:50 PM.
What has the OP found since his last discovery?
Those needle bearings should have been accounted for when disaasembled.
Did you find the bits of the tension shoe inner and outer ?
The Swap section will offer some tools to remove the cam bearings and re-install them.
The other days there was a kit in their for reasonable $$ being used and all.
Pictures will also help offer opinions on what else you may have to replace .
Rob
Additionally, you need crank run out to be .004 or less, (many believe it should be .003 or less) to use gear drive cams. Too much run out and you will ruin the cam gears... that can be worse than a trashed spring tensioner..
The newer the bike, the larger the MoCo has changed the "acceptable" crank run out numbers. I believe in '10ish, the Moco changed the max allowable run out spec to .012. That is a large amount of crank run out, and way outside the allowable limit for gear cams...
There is a good chance, the the run out on your '16, is way too large to allow for gear cams...... something to think about and check out, before even entertaining the idea of gear drive cams in your bike....
I measured .0025 on the crank run out for my '03 Heritage, yet when I got rid of the spring tensioners, I went with the '07+ cam plate upgrade with the roller chains and hydraulic tensioners. I believe that set-up to be very reliable.....
LongBlock replacement engine
Harley-Davidson Factory Longblock Engines
I actually got the bike to start and run, better than before but not perfect. It was rough and stalled out at idle. Had some oil leaking from the air filter, figured I out in too much oil, so I drained some out. Seemed to be smoother.
Then the bike wouldn't crank over. I charged the battery up. Then I got the clicking noise. Replaced the starter relay, still clicking. I took the cover off the solenoid and manually depressed the plunger. One click, tried to crank, then dead. Now I don't get the clicking. I don't get anything. No cranking, no clicking, nothing.
does this mean my starter is dead? Is it a solenoid problem? Have I blown some hidden fuse?
The Best of Harley-Davidson for Lifelong Riders
And by the way, for just a few more dollars when you do this upgrade it's a perfect time to chose and install some performance cams! I went with 551 S&S on my 06 electra and I'm thrilled. Just that ---lope (at idle) is a gas, never mind the power increase.
So in a nutshell, take this negative and turn it into an opportunity to make your 88cid engine a rock solid, powerfull V twin. You'll love it.












