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Rebuilt primary now I can't shift into 2nd, sometimes?

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Old 03-21-2019, 06:51 AM
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Default Rebuilt primary now I can't shift into 2nd, sometimes?
I just replaced my compensator, rebuilt my clutch, new primary chain and tensioner on my 99 FLHRCI. Took it for a test ride yesterday and couldn't shift from 1st to 2nd, felt like I was kicking a brick wall. It will shift sometimes with the engine off, sometimes not. Could the new primary chain be too tight or do I have issues internal to my trans? The primary chain had a play in it when I reassembled everything. Just looking for some thoughts before I tear it down again.
 
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Old 03-21-2019, 06:54 AM
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What is the primary chain tension amount? It should be 3/4" - 7/8" roughly.

carl
 
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Old 03-21-2019, 07:03 AM
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Just shy of 3/4
 
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Old 03-21-2019, 07:12 AM
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Just a thought.... any chance your shift lever is hitting something.... not allowing full travel?

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Old 03-21-2019, 07:31 AM
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Checked that already, Nothing in the way.
 
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Old 03-21-2019, 07:45 AM
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Sounds like clutch is not disengaging, possible cable adjustment or when you rebuilt the clutch something didn't go back together properly. Clutch disc's are the right ones?
 
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Old 03-21-2019, 07:49 AM
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You stated "rebuilt my clutch", I would probably check your work there first, be sure it's correct and then check for proper clutch adjustment.

Ride safe!
 
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Old 03-21-2019, 07:58 AM
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Clutch adjustment can be a little tricky. I had to do mine a couple of times.Now I can find neutral at a stop light.
 
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Old 03-21-2019, 08:04 AM
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I would agree with the clutch but with the engine not running the clutch has nothing to do with it. I can freely move the rear wheel back and forth so there is no force on the transmission with the engine off.
 
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Old 03-21-2019, 03:46 PM
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What?
If you are in gear with the engine off the clutch is engaged!
If you can spin the wheel in first gear with the engine off....you have a clutch problem!
Not sure we are on the same page here.......
 
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