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Got home, lossened the belt and gave the swing arm a tug and sure enough, theres play. Not a bunch, but maybe a tenth of an inch but probably a little less. But I could obviously see what looks like a 1/8 inch movement at the back of the tire. Going to get me some new bushings and see what happens. If I start dumping any more money into this thing, I'm going to start selling my body, which would be an upgrade since I give it away normally 🤣
Got home, lossened the belt and gave the swing arm a tug and sure enough, theres play. Not a bunch, but maybe a tenth of an inch but probably a little less. But I could obviously see what looks like a 1/8 inch movement at the back of the tire. Going to get me some new bushings and see what happens. If I start dumping any more money into this thing, I'm going to start selling my body, which would be an upgrade since I give it away normally 🤣
Fwiw, I found the replacement bearings had the same excessive clearance as the old ones. The old ones weren't worn, Harley makes them wrong. Or has them made wrong.
Anyhow, you can machine new bushings yourself, if you've a lathe, or you could do what I did, and fix it with shim stock. I wrote up a bit about doing that, no pictures, here: https://www.hdforums.com/forum/touri...shing-fix.html
The stock design is intentional to minimize vibration. Fix one and you will cause the other. The 09 frame is better, but certainly not perfect. One must consider their style of riding when purchasing a bike so they can get the best bike for the style.
Fwiw, I found the replacement bearings had the same excessive clearance as the old ones. The old ones weren't worn, Harley makes them wrong. Or has them made wrong.
Anyhow, you can machine new bushings yourself, if you've a lathe, or you could do what I did, and fix it with shim stock. I wrote up a bit about doing that, no pictures, here: https://www.hdforums.com/forum/touri...shing-fix.html
I have some .001 and .002 brass shim stock I'm going to use to make sure I have no play anywhere. Also, I have a bunch of copper washers I could use as well, just sand them down to the proper thickness. I got a complete swing arm rebuild kit from V Twin Manufacturering, couldn't find much for better or stronger bearings for the newer swing arms, just complete kits that include the same swing arm I already have for the pre 2002s. I'll be working on it tomorrow when the kit comes in
Bearings weren't the problem, it was the inner bushing that goes between the bearing and the swing arm axle. I found them to be over bored. Shim stock between them and the axle, loctite to hold it in place. Brass sure would have been easier to work with, but I wanted the hardness of steel. Brass may well work fine, many a brass bushing lives on for decades. With the bearings free and lubricated, they're what moves anyhow.
I didn't find any problems with lateral deflection, so I didn't find any need to shim that on either side. I'll be curious if you do. Go with caution on that. As I recall, the torque down of the axle nuts is what seats and partially compresses the frame bushings. If those are left loose because they are shimmed outwards, bad things will happen.
I have some .001 and .002 brass shim stock I'm going to use to make sure I have no play anywhere. Also, I have a bunch of copper washers I could use as well, just sand them down to the proper thickness. I got a complete swing arm rebuild kit from V Twin Manufacturering, couldn't find much for better or stronger bearings for the newer swing arms, just complete kits that include the same swing arm I already have for the pre 2002s. I'll be working on it tomorrow when the kit comes in
Lucky Daves makes a aluminum insert that replaces the stock rubber mount in the back on both sides
I saw a thread a couple of days ago that addressed changing the pivot points on the front stabalizers that hold the motor in place. looked like something I am going to do it was cheap.
I saw a thread a couple of days ago that addressed changing the pivot points on the front stabalizers that hold the motor in place. looked like something I am going to do it was cheap.
It didnt say change the pivot points it said get rid of the isolators with rubber in them and make the metal on metal so theres less give
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