When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I would first start by removing the seat and checking the connector ( unplug and check the pins as well ) , the seat could have pressed down on some wiring and pinched it . The connector will be just behind the battery with the wiring going through a grommet into the rear fender . If there is no damage there then I would first lift the bike up off the ground so that the rear tire hangs down as far as it will go , then shine a light up there and look . If it looks like there is damage , you may have to remove the tire to get at it , the wiring should be covered by a plastic sleeve all the way to the rear tail light .
Well you were right. I’d say we bottomed out good. Is this something I can repair/replace myself? I’m pretty handy, but all I have is a small manual lift. I only usually use it when changing fluids...
There's a good chance you may not have to remove the tire . That sleeve that holds the wiring should / might have a fold that runs along the entire length , so you can pull the wiring out of it and replace / solder a portion of the damaged peaces . I would cut out the damaged section and replace it , solder each end and shrink tube it . If you jack up the bike as high as you can , it will drop the rear tire low enough to get your hands in there to retrieve the wire , hopefully .
If the wiring sleeve is a solid peace , then there will be small metal tabs on the fender you can bend back to drop the wiring .
Well I was able to get the damaged wire identified. It’s the gray one in that harness. I got lucky finding it and getting my hands on it. I soldered in a new section and buttoned it back up. Test ride was a success.
I consider this temporary only and ordered a new replacement harness HD part number 68772-99. But, it actually was a pretty solid repair.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.