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piston rings cracked

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Old Jul 27, 2020 | 12:40 PM
  #1  
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Default piston rings cracked

So originally I posted about my dipstick popping out and blow back out of my tail pipes on my 2006 SG. I received a lot of information far as doing compression tests and leak down test and upon checking my front cylinder had a bad ( low) test and I decided to break the bike down. Come to find out my pistons had cracked rings which was creating the problem 🤔 Everything else looks to be in good condition cylinders, heads etc. So I am having the cylinders bored and getting new pistons (cometic) Also once everything was took apart I noticed the cylinders were already bored but still had stock HD pistons. This is my 1st Harley and I am no expert however I am thinking that this what caused the problem amongst the beating that I've been putting on it.
Any thoughts or suggestions???

Stock 06 HD piston twin cam 88
 
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Old Jul 27, 2020 | 01:25 PM
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cracked rings? are you referring to the ring gaps?
 
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Old Jul 27, 2020 | 01:31 PM
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Do you have a picture of the cracked rings?
Also, you said "already bored" what do you mean? You measured the bore, and it is bored over the stock size?
 
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Old Jul 27, 2020 | 03:09 PM
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There are a few muddled messages there! H-D make over-size pistons, so it is quite possible your cylinders have been rebored and over-sized ones installed. As for cracked rings, they tend to come apart in several pieces. Some more details would be helpful!
 
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Old Jul 27, 2020 | 04:03 PM
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Looks like a cracked piston.

You’re pointing out the crack right below the gap on the top compression ring, right?
 
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Old Jul 27, 2020 | 04:05 PM
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Im not the sharpest tool in shed but isnt that piston domed? Did that bike come stock with domed pistons? I might be wrong...definitly not a professional lol
 
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Old Jul 27, 2020 | 04:09 PM
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How do you know it's already been bored? Bring the jugs to your local machine shop, have them bored & honed, have them order the right size pistons and rings. Set the gap, stagger, reassemble. Do a few heat cycles with re-torques in between and done.
 
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Old Jul 28, 2020 | 08:23 AM
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Cracked piston ring land.

One suspect: Detonation.
 

Last edited by Dan89FLSTC; Jul 28, 2020 at 11:06 AM.
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Old Jul 28, 2020 | 10:46 AM
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Suggestions? Don't put a beating on it.
 
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Old Jul 28, 2020 | 12:00 PM
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Originally Posted by NorthWestern
Do you have a picture of the cracked rings?
Also, you said "already bored" what do you mean? You measured the bore, and it is bored over the stock size?
Yes I took the cylinders to cometic an had them measured and they were bored already an im not sure exactly to what size.

 
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