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My 2005 Touring Model service manual says to replace, disassemble, lubricate and inspect the front fork oil every 50,000 miles. I have approximately 45k on my FLHT and I am starting to plan to performthis myself or have the dealer do it.
How often do you change your fork oil?
3 out of 4 dealers I called today said it should be done at 20k intervals.Only onesaid tofollow the manual. I was quoted apriceof $320 for parts and labor because I have the "left forkcartridge" type setup. For the "non-cartridge" type I was quoted $120 for parts and labor.
Searching the archives,I see wheresomehave replaced the left forkcartridge.From what I can tell it will cost approximately $175to buy the parts to replace the cartridgeplus the cost of the oil and measuring containers (I don't have any) if I do it myself.
All 4 of dealers said they had never heard of "changing" out the cartridge, so I couldn't get a price for this.Yeah I know it's pretty frustrating!
The sliders for 99 - 06 are all the same whether cartridge or non-cartridge.
In addition, you'll need two new seals, P/N 45857-84A and two containers of fork oil.
I'm going to be doing my fork oil every 20000 miles from now on..............after seeing what it looked like at 27000 miles there is no way I would ever wait for 50000 miles.
MaineUltraClassic, Thanks for the information. It is very helpful. Did you use any special tools to remove the cartridge or to reassemble the non-cartridge?
MaineUltraClassic, Thanks for the information. It is very helpful. Did you use any special tools to remove the cartridge or to reassemble the non-cartridge?
Dave
No special tools are needed, except for a piece of 1 1/2" PVC pipe to use as a fork seal setter. Took me about 3 hours to do the swap and install chrome lowers, and that included going to Home Depot for the PVC.
If you get rid of that cartridge, changing the fork oil on a tourer isa very easyjob. You don't have to unload the spring tension orremove the fork tubes, justdrain through the bottom drain plugs. Like Maine says, that stuff is filthy at 20k. I'm figuring on every 10-15k.
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