When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Taking encouragement from many comments on the forum, I bought the manual and figured I could at least change my oil. With experienced friend helping, no problems but I do have a couple questions on Primary Chain lube. First, the manual directs to disconnect the battery before proceeding. Is this really necessary? I just used the kill switch to insure the engine wouldnt inadvertently jump start while advancing rear wheel to check the chain tension. What dont I understand about this precaution?
Second, when it comes to filling the primary chain reservoir the manual stipulates pouring oil in through the clutch inspection cover. It seems like it would be a lot easier to pour oil in through primary chain inspection cover opening. In fact, my clutch assembly sits closer to the edge of the casing making it very difficult to add oil. There is not enough of a lip on the edge of the opening to pour directly so we had to do a make-shift conduit from oil bottle. Is there a reason I cant change primary chain oil by pouring oil in through primary chain cover opening?
First, harley will tell you to disconnect the battery for about every instruction they give you its a cover there *** direction in case something bad happens. No need to do it.
And yes most everyone fills there oil thru the inspection cover on the bikes that have them.
glad to see your doing it after the first time it gets easy.
First, harley will tell you to disconnect the battery for about every instruction they give you its a cover there *** direction in case something bad happens. No need to do it.
And yes most everyone fills there oil thru the inspection cover on the bikes that have them.
glad to see your doing it after the first time it gets easy.
What he said. Disconnecting the battery keeps the lawyers happy. Be smart about it and disconnect it if you are doing electrical work. I don't see any way the engine can jump with the ignition switch off.
Pour your primary oil in whichever hole happens to be open. The later models, like my '08 Road Glide don't have the primary chain inspection cover so you're stuck using the clutch hole.
If you have friends to back you up don't be afraid to do anything on your bike. Harleys are pretty straight forward with their design, which makes them easy to work on. The more you do the smarter you'll get but more importantly you'll save a ton of money on labor. Use the money you save on labor to buy tools and accessories.
First, the manual directs to disconnect the battery before proceeding. Is this really necessary?
No. It's lawyerspeak with no practical aspect.
Second, when it comes to filling the primary chain reservoir the manual stipulates pouring oil in through the clutch inspection cover. It seems like it would be a lot easier to pour oil in through primary chain inspection cover opening. In fact, my clutch assembly sits closer to the edge of the casing making it very difficult to add oil. There is not enough of a lip on the edge of the opening to pour directly so we had to do a make-shift conduit from oil bottle. Is there a reason I cant change primary chain oil by pouring oil in through primary chain cover opening?
'07's and above don't have the inspection cover, so the Derby cover is the only alternative. But I would still use the Derby cover in your case since it doesn't use a messy paper gasket. Maybe newer bikes are different, but my '96 RK used a paper gasket for the chain inspection cover and it was a pain to change since you had to scrape it off both the cover and outer primary cover. My '07's clutch basket is also very close to the outer primary cover, but it also has an indentation that allows you to insert a funnel. I'm not sure if yours has one or not.
I think think the owner manuel says to fill the primary up to and just over the edge of the clutch plates, which you can just see in the funnel cut out with the derby cover removed. If you have the other opening at the top of the case you will need to measure the oil. Other then that really simple.
Some people at one time or another have actually drained the oil and absent mindedly driven off forgetting they did so,thus the dissconect battery.Believe it or not!fill primary through chain inspection,it is much less hassle.Good Luck
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.