engine trashed
Last edited by alame; Feb 4, 2011 at 05:26 AM. Reason: duplicate post
>>>Ended up being a shaft seal leak between the crankcase and the primary.<<<
This has been going on since the Evo came out. It's hard to believe the MOCO hasn't fixed it yet. They used a single lipped seal on the primary side crank seal that keeps primary fluid out of the motor, but not motor oil out of the primary. They don't all leak, but most do, and some really badly. The only reason I can think of for not using a double lipped seal is they save a few pennies on each bike which becomes the mentality when a good company hires bean counters, goes public, and begins to sell stock.
Since the majority of these seals only leak a little (weep really) and most folks run wet primary drives I'd imagine the MOCO figured most owners would never notice it. But all the guys who run open belt drives (dry primary drives) notice it right away. The fix for them is putting a bead of sealant around it, or removing the seal and re-installing it backwards, or installing a new double lipped seal.
The dealers are kinda stuck between a rock and hard place with the MOCO's design problems. If they can blame it on the owner (you over filled the oil tank or whatever) they salvage some profit on the repairs. If they admit there's a flaw and fix it the warranty reimbursement they get from the MOCO is peanuts and not enough to keep the lights burning.
The Best of Harley-Davidson for Lifelong Riders
With all the horror stories inregrads to what is and isn't "covered by both the warranties"; I would certainly be preparing myself for whatever comes.
I would not depend on HD looking to look after "my" interests; only the individual can do that.
As others have said - Please keep us informed.
Ride In Peace


