Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Need help removing front fork (got right one out)

Thread Tools
 
Search this Thread
 
Old Sep 7, 2009 | 07:19 PM
  #1  
fatguyona1000's Avatar
fatguyona1000
Thread Starter
|
Road Captain
Joined: Nov 2005
Posts: 724
Likes: 0
From: Southern Most tip of Texas
Default Need help removing front fork (got right one out)

I'm removing my forks ('06 FLHX) and got the bike completely stripped like it is in my sig pic. Anyways, I loosened the pinch bolt and removed the top fork cap, but it won't budge. I removed the right one already, it kinda stuck and then just gave way after a couple of tugs. Man, I have been pulling on this thing for half an hour or longer. I put the cap back on tapped on it pretty good with a rubber mallet, sprayed penetrating oil around the top, nothing. What's the trick to get this fork to slide out. It's like its frozen in the top triple tree.
 
Reply
Old Sep 7, 2009 | 07:27 PM
  #2  
dawg's Avatar
dawg
Seasoned HDF Member
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2006
Posts: 28,559
Likes: 3,955
From: Vermont
Default

Spray it with PB blaster or the like and let it sit for awhile. I've seen some use a soft strap wrench and work at it. I've seen others use a socket the same size as the downtubes and hit it from the top with a dead blow hammer. Just gotta be careful that you don't damage anything Smile O It's actually common for forks getting stuck in the triple tree.
 
Reply
Old Sep 7, 2009 | 07:39 PM
  #3  
fatguyona1000's Avatar
fatguyona1000
Thread Starter
|
Road Captain
Joined: Nov 2005
Posts: 724
Likes: 0
From: Southern Most tip of Texas
Default

Thanks Dawg. That's the approach I've been taking, but atleast I know I'm on the right track. I just need a little more patience and elbow grease, and more penetrating oil, and a hammer.
 
Reply
Old Sep 7, 2009 | 11:48 PM
  #4  
fatguyona1000's Avatar
fatguyona1000
Thread Starter
|
Road Captain
Joined: Nov 2005
Posts: 724
Likes: 0
From: Southern Most tip of Texas
Default

Damn this left fork. I've tried it all, and I can't get it out
 
Reply
Old Sep 7, 2009 | 11:52 PM
  #5  
harley0711's Avatar
harley0711
Seasoned HDF Member
20 Year Member
Photogenic
Liked
Joined: Sep 2005
Posts: 5,072
Likes: 104
From: Prescott, AZ
Talking

6 pack of beer + Bigger hammer ??
 
Reply
Old Sep 8, 2009 | 12:34 AM
  #6  
fatguyona1000's Avatar
fatguyona1000
Thread Starter
|
Road Captain
Joined: Nov 2005
Posts: 724
Likes: 0
From: Southern Most tip of Texas
Default

Originally Posted by harley0711
6 pack of beer + Bigger hammer ??
Wrong again, but thanks for the help. I'm damn neer on my 12th beer and I don't drink that much anymore (maybe that's the problem, but I've been on this sense sober thirty) and I've tried 3 different hammers/mallets. Hell, I've got my brother in law over here (actually just left) and he just got back from Iraq plus my father in law and we can't get it budged. Banging, pulling, cussing and drinking. Nothings working. I'll try cussing more in the morning, but for now, it's bedtime.

Fatguy
Drunk and frustrated. Over and out.
 
Reply
Old Sep 8, 2009 | 02:10 AM
  #7  
OG1's Avatar
OG1
Road Master
15 Year Member
Joined: Apr 2008
Posts: 897
Likes: 10
From: Oregon
Default

its easier with the bars removed. loosen the fork cap bolt a few turns and give the top of the cap bolt a few good whacks with a brass hammer. it will pop loose. edit: ive never done it on a batwing bike, but theres plenty of room to work on a road glide.
 
Reply
Old Sep 8, 2009 | 05:04 AM
  #8  
Nightking's Avatar
Nightking
Banned
Joined: Aug 2009
Posts: 771
Likes: 2
From: Hurricane,WV
Default

Originally Posted by OG1
its easier with the bars removed. loosen the fork cap bolt a few turns and give the top of the cap bolt a few good whacks with a brass hammer. it will pop loose. edit: ive never done it on a batwing bike, but theres plenty of room to work on a road glide.
Or you can lay a 1x4 short wood block over tha top nut and whack good. It will come loose.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Sep 8, 2009 | 06:44 AM
  #9  
EasternSP's Avatar
EasternSP
Seasoned HDF Member
Veteran: Marine Corps
Joined: Jun 2006
Posts: 30,883
Likes: 32,995
From: King George, VA
Default

Completely remove the pinch bolt from the lower tree then tap a screw driver into the pinch gap to spread it a little bit. A strap wrench should be able to turn the fork.
Make sure the bottom of the fork isn't touching the floor. 8-)
 
Reply
Old Sep 8, 2009 | 07:03 AM
  #10  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

Originally Posted by EasternSP
Completely remove the pinch bolt from the lower tree then tap a screw driver into the pinch gap to spread it a little bit.
This is what I would try.
Instead of a strap wrench,put the fork cap back on and turn with a rachet.
 

Last edited by 1flhtk4me; Sep 8, 2009 at 07:05 AM.
Reply



All times are GMT -5. The time now is 10:36 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE