Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Project 124

Thread Tools
 
Search this Thread
 
Old Jan 31, 2010 | 12:07 AM
  #31  
PhilM's Avatar
PhilM
Thread Starter
|
Ultimate HDF Member
Joined: Feb 2006
Posts: 5,939
Likes: 3
From: TX
Default

I made some slow, but measurable progress today.

Here's a look at the TMan "Stage 3" oil pump. It's called a Stage 3 because it has three (3) gerotor gear sets instead of the traditional two (2) sets. What he did was separate the return into two individual circuits, with one of them dedicated to the sump. Very cool!


Here it is in the cases. Ya can see new Torrington B-148's (inner cam bearings) above the pump, on the back wall of the cam chest.


Here's a look at the TR590 roller chain conversion cams in the camplate, ready to "go home".


Here's the camplate installed, with outer gears, roller chain, & tensioner installed. BE SURE you align the oil pump before you put the gears on ~ or you'll be back in here! Also, be sure to take the time to properly align the top (cam) gear with the crank gear, by using the proper shim between the plate & inside of the gear…. and be sure you lube things up with assembly grease before closing it up (this includes cam lobes, both chain/gear/tensioner, etc).


Should'a mentioned this earlier, but better late than never. Get yourself a thread chasing / cleaning kit from Sears. It's inexpensive and your hardware will love ay for it! Run a chaser over all the bolts to remove loctite remnants, burs, etc. Also run a chaser into all the threaded case holes to clean them out too!


Now the cam cover (nose cone) is back on.


Here's a cool new HPI oil filter standoff that has plumbing for the oil cooler built in. It's also "advertised" of flow something like 50% oil than any other adapter. Looks good too!


Here the adapter installed on the case.


I reckon since this is the 5th build I've done on this motor, it's about time to replace the stock cylinder studs. TR recommended the Fuelings, as they are actually ARP's. It's a nice package.


Here's the first four (4) studs, installed. Dunno if ay can tell from pics, but these look and feel much different than the stockers and are much higher tensile strength. Unlike the S/E studs, these actually have the ridge on the bottom set of threads so there's none of that "drop a ball bearing in before the stud" crap involved with these.


I also verified deck height, and it's right on the money ~ dead on zero, not "proud", not "in the hole". That's it for today. Just in time to watch the final 25 lap run of the Toyota Challenge @ Irwindale!
 

Last edited by PhilM; Jan 31, 2010 at 12:11 AM.
Reply
Old Jan 31, 2010 | 12:10 AM
  #32  
kingkingking's Avatar
kingkingking
Road Warrior
Joined: Dec 2008
Posts: 1,639
Likes: 2
From: Australia
Default

Holy crap. Chain Drive!!!

Now I seen everything....
 
Reply
Old Jan 31, 2010 | 12:54 AM
  #33  
Biggzed's Avatar
Biggzed
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 5,450
Likes: 593
Default

I was wondering if you got everything back yet. Looks good, just like you knew it would.

Gonna throw my 590's in as soon as the runout tool my Dad bought from Fueling gets here. Should be this week sometime.

Good tip on the thread chasing kit.

Zach
 

Last edited by Biggzed; Feb 1, 2010 at 12:48 PM.
Reply
Old Jan 31, 2010 | 01:08 AM
  #34  
hog-doc's Avatar
hog-doc
Outstanding HDF Member
Joined: Feb 2009
Posts: 2,005
Likes: 53
From: ID Ho
Default

Originally Posted by Biggzed
I was wondering if you got everything back yet. Looks good, just like you knew it would.

Gonna throw my 590's in as soon as the runout tool my Dad bought from Fueling gets here. Should be this week sometime.

Good tip on the thread chasing kit.

Zach
How much was that tool? Just saw it in a magazine.
 
Reply
Old Jan 31, 2010 | 01:11 AM
  #35  
Biggzed's Avatar
Biggzed
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 5,450
Likes: 593
Default

Originally Posted by hog-doc
How much was that tool? Just saw it in a magazine.
Not sure what he paid Greg, but I'll find out.

Zach
 
Reply
Old Jan 31, 2010 | 01:35 AM
  #36  
hotpursuit's Avatar
hotpursuit
Road Captain
Joined: Aug 2006
Posts: 723
Likes: 3
From: Greensburg Pa
Default

Nice Phil.....

i got 2 of these to build, yeahhhh ill be knee deep is scoots after v-twin show....
 
Reply
Old Jan 31, 2010 | 09:02 PM
  #37  
PhilM's Avatar
PhilM
Thread Starter
|
Ultimate HDF Member
Joined: Feb 2006
Posts: 5,939
Likes: 3
From: TX
Default

Not a whole lot to report today... Just some more mock-up work. Here's a look with jugs & heads "sitting on top". No pistons inside just yet.

Not sure why the pics are kinda crummy today. Guess lighting is lower or something.

A look from the right side:


And the left:


Finally... here's how it sits when I'm not working on it. You may have noticed the big red bag in the background in previous shots.


That's probably all I'll get to do until after next weekend.
 
Reply
Old Jan 31, 2010 | 09:31 PM
  #38  
Lonewolf176's Avatar
Lonewolf176
Stellar HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 2,434
Likes: 658
From: Vancouver Island B.C.
Default

Looks great Phil. Subscribed.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Jan 31, 2010 | 09:37 PM
  #39  
Long124's Avatar
Long124
Tourer
Joined: Jan 2008
Posts: 315
Likes: 0
From: Illinois
Default

Thats going to be nice
 
Reply
Old Jan 31, 2010 | 09:43 PM
  #40  
RickDeVon's Avatar
RickDeVon
Banned
Joined: Dec 2007
Posts: 355
Likes: 0
From: Pine Mountain, Ga.
Default

Originally Posted by kingkingking
Holy crap. Chain Drive!!!

Now I seen everything....
What is the big deal about it being chain drive.....you know that chain is harden steel not like the one in my 88.....J/K
Phil thank you and keep the build going.....some of us are in class learning all we can and taking notes,,,,Rick
 
Reply



All times are GMT -5. The time now is 01:16 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE