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cam timing off. need help please

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Old Nov 25, 2010 | 04:35 PM
  #11  
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Originally Posted by 2black1s
There is nothing wrong.

There are two crankshaft revolutions for each camshaft revolution (one compression stroke, one exhaust stroke).

Simply rotate the crankshaft one revolution and the timing marks will align. And yes you can do this by turning the rear wheel. Either direction is ok.

The reason for the pushrod "pop" you mentioned is because that cylinder (piston) was not at TDC of the compression stroke. Therefore the valves were not in the closed position and the "pop" you heard/felt was the preload on the pushrod because of the valves being partially open.

Hope this makes sense to you.

I assume you have adjustable pushrods to re-install? From the questions you asked here, and this is not a jab at you but rather a precaution you need to be aware of, make sure you understand the adjustment procedure. It's more than simply sticking them in there and adjusting the length to take up the clearance.
Yes this makes sense. Yes I have adjustable pushrods to go back in. I have not done a cam change before. Any advice to the proper way to adjust the pushrods will be much appreciated.
 
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Old Nov 25, 2010 | 04:44 PM
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Default read this thread and the manual a few times

Another forum member (bowhunter61) helped me swap cams last weekend. When you re-assemble and put the adj push rods in, you want to make sure you are TDC on the compression stroke.

When we did this, we read the manual and atrain68s write up. We copied all of atrains post into a word document. 1 of us read the manual, and the other the word document. Here is the link to atrain68s post.

https://www.hdforums.com/forum/touri...-write-up.html
 
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Old Nov 25, 2010 | 04:47 PM
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Originally Posted by luc.who
Another forum member (bowhunter61) helped me swap cams last weekend. When you re-assemble and put the adj push rods in, you want to make sure you are TDC on the compression stroke.

When we did this, we read the manual and atrain68s write up. We copied all of atrains post into a word document. 1 of us read the manual, and the other the word document. Here is the link to atrain68s post.

https://www.hdforums.com/forum/touri...-write-up.html

thanks for the help. I am sure I will have have questions when I get that far. Thanks again.
 
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Old Nov 25, 2010 | 04:57 PM
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Originally Posted by 09ultraclassicrider
Yes this makes sense. Yes I have adjustable pushrods to go back in. I have not done a cam change before. Any advice to the proper way to adjust the pushrods will be much appreciated.
The bottom line is this... The lifter needs to be somewhere on the base circle of the cam when you adjust the pushrod length. TDC of the compression stroke is one way (but not the only way) to accomplish this.
 
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Old Nov 25, 2010 | 07:07 PM
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I just put my finger in the hole and felt the lifter go down and hit the base circle and installed my pushrod and adjusted. Let it bleed down and on to the other. Guess I didn't worry to much about TDC, I was more concerned to get them at the base circle and at their lowest point. Runs great with no clatter so it must of worked.
 
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Old Nov 25, 2010 | 09:00 PM
  #16  
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Originally Posted by mtclassic
Hitting the wine a little early lol
Thanks Giving! LOL
 
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Old Nov 25, 2010 | 10:06 PM
  #17  
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Originally Posted by 2black1s
The bottom line is this... The lifter needs to be somewhere on the base circle of the cam when you adjust the pushrod length. TDC of the compression stroke is one way (but not the only way) to accomplish this.
Once you get to this point, install the pushrods for the cylinder you are working on. They are not the same length. One will be slightly longer than the other. Bottom everything out (adjust them to their shortest length). Then compare them. The longer one is the exhaust pushrod (outer pushrod on the engine). Once you get them sitting on the lifter plunger start adjusting them out (make them longer) until you are able to seat the top of the rod in the rocker arm pocket. You should not be able to move the push rod up and down at all, but it should spin freely.

Now you are ready to adjust the pushrod. You need to know what the thread pitch of the rods are. Mine were 28 threads per inch. You want to push the lifter plunger .100 down, so you would turn the push rod out 2.8 turns. Mark the push rod with some white out so you can count the number of turns.

Wait at least 20 minutes for the lifter to bleed down and then rotate the wheel to get the other cam on the base circle so those lifters are at their lowest point. Then repeat then install process.

Hope this helps.
Zach
 
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Old Nov 26, 2010 | 12:48 PM
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Well I am at a stopping point. The slide hammer wouldn't pull out the cam bearings so I am waiting for the tool from Gary Beaty to arrive before I can continue. I was hoping to have this done today but it will be a few days now before I can finish.
 
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Old Nov 26, 2010 | 01:02 PM
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Originally Posted by 09ultraclassicrider
Well I am at a stopping point. The slide hammer wouldn't pull out the cam bearings so I am waiting for the tool from Gary Beaty to arrive before I can continue. I was hoping to have this done today but it will be a few days now before I can finish.

That tool is worth the money, you may want to ask him about the tool for the putting the covers on the adj pushrods.
 
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Old Nov 26, 2010 | 01:20 PM
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Putting the covers on the pushrods can be done with a flatblade screwdriver in about 10 seconds each rod.
 
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